Dual routing panel separator

Dual routing panel separator – Two PCB types, one machine, zero downtime


The dual-routing panel separator introduces a completely new concept to PCB processing:
Two different PCB types can be milled simultaneously in one machine—without retooling, without interruption, without loss of time.

Thanks to its innovative “New Concept” technology, the system operates continuously and without limits, while two independently controlled Z-axes and dual spindles ensure maximum speed, precision, and efficiency.
This concept is ideal for manufacturing environments where flexibility and throughput are equally critical.

Maximum flexibility: Two circuit boards – one system

With the ability to process two PCB types simultaneously, the system reduces space requirements and doubles productivity.
The intelligent control system enables selective milling with single or dual spindle operation, allowing the system to automatically adapt to product requirements.

The transition between the two processing areas is lossless (Transform 1↔2) – for a seamless, uninterrupted production flow.

Ultra-fast machining with independent dual Z-axes

Two completely independent Z-axes enable simultaneous milling of different assemblies with variable heights and materials.
In combination with dual-spindle technology, cycle times are drastically reduced without compromising cutting quality.
The result: shortest process times with consistently high precision—perfect for series production and multi-product lines.

Compact design with intelligent process control

Despite its high performance, the dual-routing panel separator remains compact in design and easy to integrate.
An integrated ionizer effectively removes dust particles and ensures a clean, particle-free processing environment—crucial for stable results in high-speed processes.

The user-friendly GUI based on IPC and a touch LCD offers clear menu navigation and intuitive operation.
New programs can be created and optimized in a flash using the camera and MPG/jog control.

Intelligent automation and security

An integrated automatic bit position correction ensures consistent milling depth and precise cutting lines.
Quick model changeover allows you to switch between product variants in no time at all.
Multiple safety sensors monitor all movements and reliably protect the operator—even during high-speed operation.

Optional extensions

  • Fingerprint verification & log management for operator safety

  • Teaching data conversion (CAD/CAM) for easy offline programming

  • Tower Light & Network Module for integration into the Line Monitoring System (LMS)

  • Image processing system for register mark, barcode, and NG mark recognition

  • Barcode locking & MES interface for traceability

  • Edge detection for maximum cutting precision

  • Bit breakage and slip detection for tool monitoring

  • Real-time self-diagnosis of spindle and dust separator

Features & Benefits at a Glance

  • Endless, unlimited cutting without downtime

  • Two PCB types simultaneously in one machine

  • Twin spindle with independent dual Z-axis

  • Ionizer for a clean working environment

  • Automatic bit position correction & quick model changeover

  • User-friendly touch GUI with camera support

  • Compact design with safety sensors

The dual-routing panel separator stands for maximum efficiency, flexibility, and process stability—ideal for manufacturers who want to process two types of PCBs in parallel while maximizing productivity, precision, and quality.

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