MSTECH UVLED 395 curing system – Precise, fast and energy-efficient
The MSTECH UVLED 395 curing system is a state-of-the-art ultraviolet curing system for conformal coatings in electronics manufacturing. It combines maximum energy efficiency with high curing performance and offers excellent process stability thanks to state-of-the-art LED technology at a wavelength of 395 nm. The compact design and easy integration into automated production lines make the system a future-proof solution for demanding production environments.
Technical details
– Wavelength: 395nm.< 0 >Options: 365nm, 385nm, 405nm
– Electrical power: 1800w
– Curing area: 500x400mm (curing option
area 800x500mm)
– Curing side: top side (top and bottom option)
bottom) in the upper conveyor or return conveyor
– Best curing distance: 50-150mm
– Power intensity: 1000mW/cm2 (at 15cm working distance)
working distance)
– Cooling method: Fan cooling
– Humidity control: Air conditioning (humidity
& TºC control in closed loop) (option)
– No warm-up required after switching on: Immediate
Power on/off. It immediately reaches the maximum light
light intensity immediately, whereby the
service life
Properties
Flexibility in dimensions
• Support for PCBS boards and pallets
– From small: 50 mm x 50 mm to
full size: 710 mm x 550 mm
Board details
• Board with setting: 50-550
mm (1.97-20 in.), front rail fixed
– Component height of the panel: 150 mm
(9.5 in.) above or below the board
– Board/pallet weight: ≤ 12.0 kg/m
(24 lbs.) max.
– Thickness of the board/pallet: 0.6 mm
(0.02 in.) min., 25 mm (1 in.) max.
No infrared radiation
Cold light source, suitable for curing
All types of heat-sensitive materials
Lamp control
– Panel display: LCD operation
– Power: 0-100% adjustable
– Temperature monitoring
– Power supply: 110/220VAC
50/60HZ
Advantages
Compared to other curing systems
– Simple UV dose production
Concept simple
– Process stability and repeatability are
guaranteed with minimal parameters
– Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
– No additional variables, no
Reflector, longer lamp life
UV-LED irradiation
• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board
Hardness range
• Efficient curing area of 500×400
mm at a distance of 10 to 400 mm
Focused spectrum wavelength 395nm
– All new LED coating materials
have specific wavelengths for
curing
– Other wavelengths are just wasted
energy
LED advantages
– Very fast: 100% curing <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm
