Laser Depaneling machine: Best cutting quality and outstanding performance

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Our laser panel separators for printed circuit boards set new standards in precision, flexibility, and cleanliness.
State-of-the-art laser technology enables contactless, low-particle, and completely stress-free separation of printed circuit boards—ideal for densely populated or complexly shaped assemblies.

Unlike mechanical milling, laser cutting does not cause any microcracks or cutting stresses. With cutting widths of less than 30 µm, the system achieves a quality that far exceeds that of conventional routers.

Versatility in materials and designs

Our systems support FR4, FPCB, rigid-flex, and hybrid PCBs equally well.
With a material thickness of up to 1.2 mm (for FR4) and the option of using different laser sources—UV, green, or IR—the system can be customized to your production requirements.

This allows both rigid and flexible printed circuit boards to be separated precisely, without warping and without tools – ideal for sensitive assemblies in high-tech applications.

Highest cutting quality thanks to contactless process

Non-contact cutting minimizes particle formation and prevents mechanical damage or thermal overload.
An integrated smoke and particle extraction system keeps the process area clean and protects both printed circuit boards and optical components.

Result: Flawless cut edges, no burrs, no carbon residues—perfect for demanding applications in automotive, medical, or communications electronics.

Technological features at a glance

• Supports hybrid circuit boards (FPCB, rigid-flex PCB)

• Minimum cutting width: improved from 100 µm to less than 30 µm

• Use of different laser sources: UV, green, IR

• Clean process with particle and smoke removal

• Pin Table & Production Device for Stable Positioning

• Full-cut process – ideal for densely populated PCBs

• Materials: FR4, Kapton, FPCBs, ceramic circuit boards

• Thickness: up to 1.2 mm for FR4

Automation & Process Control

The integrated Beam Delivery System (BDS) ensures easy setup and automatic adjustment of laser power.
An optically optimized system guarantees precise beam guidance, while real-time monitoring of process parameters ensures consistently high quality.
Thanks to the fully graphical user interface, programming is intuitive and efficient, even for changing product layouts.

Optional extensions

• Hybrid cutting with drill and laser – maximum flexibility for materials

• Processing of aluminum and ceramic PCBs

• Inline laser milling for series production

• Fingerprint recognition system for process reliability

Cost efficiency thanks to double table system

An optional 2-table layout allows simultaneous loading and unloading during cutting.
This minimizes downtime, maximizes throughput, and significantly reduces the total cost per PCB.

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Technical details

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Single PCB sawing system – Precise, compact solution for efficient PCB cutting

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The single PCB sawing system is a powerful offline solution for the precise cutting of individual PCBs.
With a rotating X and Y duplex saw head, integrated dust extraction, and an intuitive user interface, this system offers the perfect combination of precision, cleanliness, and ease of use.

Ideal for small to medium production volumes or as a supplement to inline systems, the compact design allows for efficient integration into any manufacturing environment.

Highest precision thanks to duplex sawing system

The rotating saw head allows simultaneous cutting along the X and Y axes—a real advantage over conventional single-axis systems.
The full duplex function significantly reduces processing time while maintaining consistently high cutting quality.

The result: clean cut edges, minimal vibration, and precise repeatability even with challenging PCB geometries.

Cleanliness and process reliability

During cutting, the resulting dust is efficiently removed by simultaneous extraction from above and below.
This dual extraction system keeps both the workpiece and the machine clean, improves process reliability, and significantly reduces rework—a decisive advantage when processing sensitive electronic assemblies.

Programming is quick and intuitive thanks to an integrated industrial camera and an MPG/jog system for manual fine positioning.
A user-friendly graphical user interface (GUI) based on IPC standards and a touch LCD display ensures maximum user-friendliness and quick setup of new programs.

This makes the system ideal for changing product layouts.

Compact design for any production environment

The single saw system has a compact design and can be easily integrated into existing production cells.
Thanks to its single-table design, it is ideal for offline machining, manual feeding, or prototypical manufacturing processes.

Its sturdy construction guarantees vibration-free cutting and a long service life—even in continuous operation.

Optional extensions

• Image processing system for automatic edge detection

• Barcode locking and MES interface for integration into production networks

• Bit detection system for precise tool monitoring

• ID or fingerprint verification for secure access and operator control

Technical highlights

• Single-table offline system for flexible manufacturing

• X & Y full duplex cutting with rotating saw head

• Simultaneous dust extraction at the top and bottom

• Camera-based programming with MPG/Jog control

• Touch LCD GUI according to IPC standard

• Compact, robust design for lasting precision

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Dual routing panel separator – Two PCB types, one machine, zero downtime

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The dual-routing panel separator introduces a completely new concept to PCB processing:
Two different PCB types can be milled simultaneously in one machine—without retooling, without interruption, without loss of time.

Thanks to its innovative “New Concept” technology, the system operates continuously and without limits, while two independently controlled Z-axes and dual spindles ensure maximum speed, precision, and efficiency.
This concept is ideal for manufacturing environments where flexibility and throughput are equally critical.

Maximum flexibility: Two circuit boards – one system

With the ability to process two PCB types simultaneously, the system reduces space requirements and doubles productivity.
The intelligent control system enables selective milling with single or dual spindle operation, allowing the system to automatically adapt to product requirements.

The transition between the two processing areas is lossless (Transform 1↔2) – for a seamless, uninterrupted production flow.

Ultra-fast machining with independent dual Z-axes

Two completely independent Z-axes enable simultaneous milling of different assemblies with variable heights and materials.
In combination with dual-spindle technology, cycle times are drastically reduced without compromising cutting quality.
The result: shortest process times with consistently high precision—perfect for series production and multi-product lines.

Compact design with intelligent process control

Despite its high performance, the dual-routing panel separator remains compact in design and easy to integrate.
An integrated ionizer effectively removes dust particles and ensures a clean, particle-free processing environment—crucial for stable results in high-speed processes.

The user-friendly GUI based on IPC and a touch LCD offers clear menu navigation and intuitive operation.
New programs can be created and optimized in a flash using the camera and MPG/jog control.

Intelligent automation and security

An integrated automatic bit position correction ensures consistent milling depth and precise cutting lines.
Quick model changeover allows you to switch between product variants in no time at all.
Multiple safety sensors monitor all movements and reliably protect the operator—even during high-speed operation.

Optional extensions

• Fingerprint verification & log management for operator safety

• Teaching data conversion (CAD/CAM) for easy offline programming

• Tower Light & Network Module for integration into the Line Monitoring System (LMS)

• Image processing system for register mark, barcode, and NG mark recognition

• Barcode locking & MES interface for traceability

• Edge detection for maximum cutting precision

• Bit breakage and slip detection for tool monitoring

• Real-time self-diagnosis of spindle and dust separator

Features & Benefits at a Glance

• Endless, unlimited cutting without downtime

• Two PCB types simultaneously in one machine

• Twin spindle with independent dual Z-axis

• Ionizer for a clean working environment

• Automatic bit position correction & quick model changeover

• User-friendly touch GUI with camera support

• Compact design with safety sensors

The dual-routing panel separator stands for maximum efficiency, flexibility, and process stability—ideal for manufacturers who want to process two types of PCBs in parallel while maximizing productivity, precision, and quality.

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Specifications

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iDPL-ST ultra high-speed inline router – precision, speed and automation combined

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The iDPL-ST ultra high-speed inline router sets new standards in fully automated PCB processing.
With its integrated automatic stacking system, a new crank-controlled Z-axis and real-time spindle monitoring, it delivers maximum speed, precision and process reliability in a compact system.

Specially developed for high-volume production lines, the iDPL-ST combines state-of-the-art mechanics, intelligent control and flexible automation – for production without compromise.

Automatic storage and ultra-fast cycle time

The innovative stacking system enables the automatic sorting and stacking of PCBs according to pass/fail criteria – fully integrated into the production flow.
At the same time, the new crank-controlled Z-axis enables extremely fast stroke movements, which significantly shortens cycle times.
With a spindle pitch of at least 40 mm, milling processes are more precise and dynamic than ever before.

Real-time monitoring and process reliability

Integrated real-time monitoring of the spindle speed ensures constant process control.
The system detects broken bits or tool slippage immediately and stops operation automatically to prevent rejects.
The iDPL-ST therefore guarantees maximum operational reliability, process stability and consistent cutting quality over long running times.

Flexible inline integration

The shuttle type in-line conveyor enables a free layout design within the production line.
Thanks to the integrated pass/fail separation, PCBs can be automatically sorted according to quality.
Thanks to the program-free loading and unloading position, the router can be quickly integrated into existing production systems – without time-consuming adaptation or training.

Maximum flexibility thanks to dual-spindle technology

Depending on the application requirements, the iDPL-ST can be operated in either single or double spindle mode.
The double spindle option significantly shortens cycle times, increases throughput and enables the simultaneous processing of two PCBs.
The system is therefore ideal for productions where speed, precision and flexibility are required in equal measure.

Ergonomic design and ease of use

It is controlled via two integrated touch monitors, which enable simultaneous process monitoring and control.
The user-friendly GUI, based on IPC standards, ensures intuitive operation and simple programming.
The compact machine design saves space and guarantees maximum stability and vibration control.

With the fast model changeover, product changes can be carried out with virtually no downtime – a decisive advantage in modern production lines.

Optional extensions

• Fingerprint verification & log management for operator safety

• Teaching data conversion (CAD/CAM) for fast offline programming

• Tower Light & network module for integration into LMS or status monitoring systems

• Automatic loading/unloading via AGV system for maximum automation

• Barcode locking & MES interface for traceability

• Real-time self-diagnosis of the dust extractor for reliable operation

Advantages at a glance

• Automatic filing function with integrated pass/fail separation

• New crank-controlled Z-axis for maximum speed

• Dual-spindle technology for maximum efficiency

• Real-time monitoring of spindle speed & bit breakage detection

• Two touch monitors for intuitive operation

• Compact design with quick model changeover

• Fully automatic inline integration with shuttle conveyor

The iDPL-ST ultra high-speed inline router combines performance, precision and automation at the highest level – ideal for electronics manufacturing that requires maximum efficiency, process stability and productivity.

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Outstanding properties

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Specifications

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The Ultimate PCB depaneling router – two PCB types and dual spindle, sets new standards in modern electronics manufacturing.
With its innovative dual-spindle technology, two independent Z-axes and the ability to process two different PCB types simultaneously, this system combines maximum productivity, flexibility and precision.

The “New Concept” of endless routing allows continuous milling without downtime – for maximum efficiency in series production and fast retooling for changing production orders.

Endless, unlimited cutting – without pausing production

The system’s unique design principle enables seamless switching between table 1 and table 2 (Transform 1↔2).
This means that the milling process continues uninterrupted while the second table is being prepared or unloaded.
This concept completely eliminates waiting times and makes the router the ideal solution for high-volume production lines.

Dual-spindle technology for maximum speed

Two high-performance spindles work independently or synchronously – depending on the material, PCB type or production layout.
This dual-spindle architecture drastically reduces cycle time and ensures consistent cut quality, even with different PCB thicknesses or complex geometries.
The independent double Z-axes ensure precise height control and significantly increase the overall performance of the system.

Cleanliness and process reliability at the highest level

An integrated ionizer removes fine dust particles directly during the milling process, allowing the system to ensure a virtually dust-free environment (≈0 %).
In addition, the device monitors the spindle speed in real time and automatically detects bit breakage or tool slippage before errors occur.
The automatic bit position correction ensures that every cutting line is executed precisely – for perfect repeat accuracy with every cycle.

Intuitive control and quick changeover

The user-friendly GUI, based on IPC standards, combines clarity with precise control.
The touch LCD display, integrated camera and MPG/jog system allow programs to be set up or adapted in next to no time.
Thanks to the fast model changeover, a product changeover is possible almost without interruption – a decisive advantage for frequently changing production batches.

Security and automation

Several safety interlocks protect the operator and stop the machine immediately in an emergency.
The system also offers an automatic loading and unloading system that optimizes the material flow and minimizes operator stress.
This keeps production stable, safe and efficient at all times.

Optional extensions for maximum control

• Fingerprint verification & log management for operator security

• CAD/CAM data conversion for direct program transfer

• Tower Light & network module for integration in LMS and status monitoring

• Barcode interlocking & MES interface for complete traceability

• Edge detection for perfect precision

• Real-time self-diagnosis of the dust extractor

• Automatic tray/pallet unloading system

• Pass/fail PCB separation with conveyor belt, tray or pallet option

Advantages at a glance

• Process two PCB types simultaneously – in one machine

• Endless cutting without downtime (Transform 1↔2)

• Dual spindle with independent double Z-axis

• Ionizer for clean, dust-free operation

• Real-time monitoring of spindle speed & bit breakage detection

• Automatic bit position correction for precise cuts

• User-friendly touch GUI & camera programming

• Fast model changeover & automatic unloading system

The ultimate PCB depaneling router combines speed, precision and flexibility at the highest level – perfect for electronics production that requires maximum productivity, process reliability and cleanliness.

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Technical details

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