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YRi-V AOI System

YRi-V AOI System – New type of inspection head

The newly developed high-performance probe in the YRi-V AOI system significantly improves the inspection performance of 2D and 3D inspections as well as 4-angle cameras. The inspection service can be used in all SMT areas.

Super high-speed inspections

Yamaha’s proprietary high-rigidity frame enables high-precision and very fast testing. The testing speed is 1.6 to 2.0 times the previous speed, which supports testing in mass production. 56.8 cm²/s (under optimum conditions)

8-fold projector / 4-fold projector

The new 8-way projector enables the inspection of 0201 mm components mounted side by side. The projector reduces the number of blind spots on large components and thus enables high-precision 3D inspections. The extended 3D measuring range enables 3D testing of components with a height of up to 25 mm.

20 megapixel 4-angle cameras

Es wurden hochauflösende 20-Megapixel-Kameras verwendet. Klare Bilder ermöglichen eine genaue sekundäre Beurteilung. Die höhere Bildqualität verbessert die Genauigkeit von automatischen Inspektionen auf der Grundlage von Schrägbildern.

Capable of inspections in the area of devices

New inspection functions have been developed that are required for the inspection process in the component sector. They are able to detect the smallest problems such as cracks and chips on semiconductor components (e.g. wafers and WLCSPs) and thus contribute to improving the quality of components.

Super high-resolution 5μm lenses

The new 5μm lenses enable high-resolution testing compared to the conventional 7μm lenses. The lenses improve performance in the high-precision inspection of very small components (e.g. 0201 mm components) and in the inspection of tiny problems such as cracks and chips on components.

Coaxial lighting mounted

For precise inspection of the surface of highly polished components, the 3-stage white, dome-shaped lighting developed by Yamaha has been supplemented by coaxial lighting. The system, for which the inspection performance required in the component sector has been improved, clearly captures images of the surface of semiconductor components (e.g. wafers and WLCSPs).

YRi-V AOI System

Improved PCB conveyability

YRi-V can process large PCBs with L610mm and W610mm as standard. The two-track system can transport large PCBs with a width of 320 mm on the two tracks.

Two-track system

Das neu entwickelte zweispurige System kann jede Fahrspur flexibel bedienen. Das System, das sich leicht an vor- und nachgelagerte Anlagen anschließen lässt, trägt dazu bei, dass zweispurige Strecken flexibel eingerichtet werden können.

YRi-V AOI System

Latest software solution with AI

Es wurden neue, übersichtliche Bedienungsbildschirme mit fortschrittlichem Design eingeführt. Neue Funktionen ermöglichen es, Daten auf einfache Art und Weise zu erstellen.

Mobile judgment and QA option

Bad images are sent to the operator’s mobile unit via a wireless LAN so that a “pass” or “fail” decision can be made remotely. The system also enables operators to make decisions, which helps to save labor.

Automatic creation of inspection data

Das System kann alle Arten von Daten (z. B. CAD-, CAM- und Bestückungsdaten) direkt in Prüfdaten umwandeln und erstellt automatisch Leiterplattenbilder aus Gerberdaten. Das System erkennt automatisch Durchgangsbohrungen auf DIP-Leiterplatten und kann automatisch Prüfdaten erstellen.

YRi-V AOI System

Automatic synchronization of the component library [AI function]

AI automatically identifies the part types based on the images captured by the camera and automatically applies the optimal part library, helping to simplify inspection data creation.YRi-V AOI System

 

 

 

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YSi-SP 3D solder paste inspection machine from Yamaha – High speed and precision in SMT inspection

The YSi-SP 3D solder paste inspection machine from Yamaha is a high-speed SPI (solder paste inspection) solution that has been specially developed for precise and efficient inspections in modern SMT production lines. As part of the Yamaha Total Line Solution, it enables seamless integration into placement and printing processes while offering maximum measurement accuracy and process control.

With its single-head solution, Yamaha’s YSi-SP 3D solder paste inspection machine performs multiple types of inspection with just one head—for maximum efficiency and precision while reducing the space required in production.


High-precision 3D+2D inspection in one system

The YSi-SP combines 3D and 2D inspections in a single, powerful system. It reliably detects even the smallest deviations in solder paste application, volume, height, or offset.
Thanks to variable image resolution switching, both large areas and highly detailed areas can be inspected with precision—perfect for complex PCB layouts with different structures.

The high-speed camera and powerful image processing processor guarantee short inspection times without compromising accuracy.


Full integration with the Yamaha Total Line Solution

The YSi-SP 3D solder paste inspection machine is fully compatible with other Yamaha systems and, together with the printer, placement machine, dispenser, and AOI, forms the backbone of the Yamaha Total Line Solution—a true one-stop shop for end-to-end SMT manufacturing.
The YSi-SP exchanges data with upstream and downstream processes via the M2M (machine-to-machine) communication interface. This enables real-time corrections, which reduces scrap and significantly increases overall equipment effectiveness (OEE).


Enhanced process control and flexibility

Integrated statistical process control (SPC) provides accurate production data in real time and supports predictive maintenance and process optimization.
Optional modules allow easy adaptation to different product sizes and types, making Yamaha’s YSi-SP 3D solder paste inspection machine ideal for changing production requirements.


Advantages at a glance

  • Single-head solution for 3D+2D inspection

  • High-speed and high-precision technology

  • SPC data analysis for process optimization

  • M2M communication for closed control loops

  • Integration into Yamaha Total Line Solution

  • Flexible adaptation to different product types

Further technical information can be found on the official Yamaha website.

YSi-V AOI-System

Yamaha YSi-V AOI System – Precise 2D, 3D, and 4D inspection for the highest quality

Yamaha’s YSi-V AOI system is an innovative hybrid high-end inspection system for automatic optical inspection (AOI) in electronics manufacturing. With its newly developed high-speed and high-resolution technology, the system sets new standards in precision and efficiency. The YSi-V 12M Type HS2 combines state-of-the-art camera technology with intelligent image processing, making it the perfect solution for demanding quality control in SMT production lines.

High-performance inspection with 2D, 3D, and 4D technology

Yamaha’s YSi-V AOI systems offer three powerful inspection functions in one device:

  • 2D inspection: High-resolution, two-dimensional visual inspection for fast and accurate defect detection.

  • 3D inspection: Detection of height differences and sloping surfaces for precise component analysis.

  • 4D image inspection: Four side cameras enable diagonal angle shooting for a complete view of the component.

This combination enables Yamaha’s YSi-V AOI system to reliably detect even the smallest defects in solder joints, component placement, and surface finish.

Speed meets precision

With its high-speed image processing and high-resolution camera technology, the system delivers accurate results in record time. Simultaneous processing of 2D, 3D, and 4D data significantly reduces inspection times and ensures maximum productivity. This makes Yamaha’s YSi-V AOI system the ideal solution for automated SMT lines with high volume and quality requirements.

Integration into the Yamaha Total Line Solution

The YSi-V series perfectly complements Yamaha’s Total Line Solution. Combined with placement machines, dispensers, and printing systems, it creates a fully integrated production system—a true one-stop shop for efficient SMT manufacturing. This allows you to benefit from continuous process monitoring and maximum quality assurance.

Intelligent image processing and user-friendliness

Yamaha’s exclusive image capture and evaluation technology enables precise fault classification and minimizes false alarms. The system is intuitive to use, easy to program, and supports quick changeovers when switching products—ideal for modern electronics manufacturing with changing series.

For further technical information, visit the official Yamaha website.