The 1-head solution offers a broad production spectrum


RM high-speed rotary head reaches 120,000CPH

The rotating head improves the placement of very small components. This maintains a high production speed as the head no longer needs to be replaced. This technology contributes to the continuation of the one-head solution concept. This head can machine components ranging from super-small 0201mm components to medium-sized, odd-shaped components measuring 12 x 12mm and a height of 6.5mm.

 

High-speed multi-purpose inline HM head

The flexible “all-round” head not only has a high speed, but also the versatility required for the assembly of super-tiny 0201mm components through to large-format components of 55 x 100mm and heights of up to 15mm.

 

Irregularly shaped components suitable for the inline FM head

The ultra-wide range head can handle components from tiny 03015 mm chips to ultra-large components of 55 x 100 mm and a height of 30 mm. Force control is also available.

 

RM head / HM head / FM head

 

Solution for production with variable mix and variable volume


Handles various types of production with maximum efficiency

Ensures maximum efficiency in the production of different types through the combination of parallel and alternating assembly as well as 4-stage assembly with the newly developed two-lane conveyor. Achieves high productivity, even if the production type varies per lane.

 

B330mm Two-lane

Produces two-track PCBs in L-sizes up to L810×W330mm. Can increase the number of PCBs to be picked up and the number of carriers transported, which increases production efficiency.

 

Automatic push-up pin replacement system Included in the automotive PKG

This positions the push-up pins automatically. In conjunction with the automatic program changeover, the amount of work involved in production changeovers is drastically reduced.

 

Automatische Düsenstation Im Lieferumfang der Automotive PKG enthalten

The nozzle is automatically replaced for efficient production. The nozzle holder can be replaced with a single touch, which simplifies set-up and maintenance.

 

High-precision assembly and consistent production of microcomponents


High mounting accuracy of ±15μm (Cpk≧1.0)

The machine is vibration-controlled with a very rigid base, etc., and the setting accuracy has been improved with Coord MACS, achieving a high assembly accuracy of ±15μm.

 

Low-impact Montage

The relative height of the mounting surface and component base is controlled by measuring the PCB height to control the mounting height, which together with a low static load nozzle minimizes the impact on micro components.

 

Stable mounting and installation

The Multiple Accuracy Compensation System “MACS” realizes a stable pick-up and assembly by detecting correction marks in the machine during production.

 

Highly efficient production with various functions


Non-Stop-Schalenanleger eATS30

High capacity tray feeder that can store up to 30 pallets. Ensures a non-stop supply of tray components and thus enables non-stop production. The product range also includes a 10-stage tray component feeder “cATS10R”, which offers excellent space saving and cost performance.

 

Maintenance warnings for the nozzle and feeder

Self-diagnostic and self-recovery functions keep nozzles and feeders continuously in a clean condition for continuous, high-quality production.

 

Automatically loading feeder

Simply cutting and inserting a belt reduces the load on the component supply. The use of two coils makes it possible to level the time for feeding the components, minimizing the risk of a line stop due to a component supply failure.

 

Image processing system to further improve the quality of component assembly

The side camera improves the quality of the assembly of small components. A coplanarity tester can also be installed as an option. All Image Tracer Plus (option) saves every image of the component recognition and thus supports the analysis of the assembly quality.

Specifications


 

 

 

 

We present our next generation YAMAHA YRM20 placement machine. The YRM20 is a further development of our best-selling YSM20R in fusion with Σ-technology, the system achieves overwhelming productivity. Thanks to the 1-head solution, a very wide production capacity is given, for “best in class” productivity, a 2-axis configuration can also be selected. The newly developed RM head is based on the legendary Σ technology and enables breath-taking performance.
YAMAHA pick & place machines are widely known for their reliability, and the YRM20 is of course no exception.
The YRM20 has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YRM20 pick and place machine. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*115,000CPH with RM rotary head/ 18 nozzles

The YAMAHA YSM20R is a very efficient and highly flexible pick and place machine, with amazing speed and unparalleled accuracy, it is the fastest pick and place machine* in its class.
YAMAHA pick & place machines are widely known for their reliability, and the YSM20R is of course no exception.
The YSM20R has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM20 R pick-and-place machine. For very wide PCBs, YAMAHA offers the YSM20W placer. The Yamaha YSM20R specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*95,000 CPH with HM head / 10 nozzles

Highly efficient modular placement system

  • Offers effective adaptation to a variety of production processes – and is also the world’s fastest pick and place machine in its class.
Note: Component mounting speed (CPH) for a surface mount with the 2-portal and 2-head layout. Based on a Yamaha test from May 2014.
  • The “1-head solution” aims to provide an ideal basis that offers both high speed and versatility!
  • A high degree of flexibility makes the concept of “unlimited expansion” a reality!
  • Numerous functions to support high-quality assembly are standard.
  • Feeders and options with great flexibility

 

Der YAMAHA YSM20R ist ein sehr effizienter und hochflexibler Bestückungsautomat. Mit seiner erstaunlichen Geschwindigkeit und unvergleichlichen Genauigkeit ist er der schnellste Bestückungsautomat* seiner Klasse.
YAMAHA pick & place machines are widely known for their reliability, and the YSM20R is of course no exception.
The YSM20R has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM20 R pick-and-place machine. For very wide PCBs, YAMAHA offers the YSM20W placer. The Yamaha YSM20R specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*95,000 CPH with HM head / 10 nozzles

Highly efficient modular high-end placement system

  • World’s highest assembly speed in its class; 5% faster than YSM20. New widescreen camera with improved component customization.
  • Optional functions to improve plant utilization without machine stop
  • Newly developed Auto Loading Feeder (ALF) that revolutionizes the components of the setup, using “No-Skill” level.
  • sATS30NS Auto Tray Sequencer (ATS) for continuous plate changes
  • Non-stop wagon change system for feeder wagons