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YRP10

 

High-speed, high-quality printer that enables fully automatic settings and changeovers.
It supports both single-lane and dual-lane production.

  • High-speed printing performance Core cycle time: 6 seconds
  • Pressure accuracy μ±6σ : ±16μm Cpk≧2.0
    (Measured with CeTaQ under optimal conditions by YAMAHA)
  • Fully automated set-up and retooling
  • Two-track, fully independent production

 

Delivers both high quality and super-precise printing!

YAMAHA’s original 3S head

Programme the angle of attack and the speed of the squeegee to an ideal setting in order to create optimum printing conditions that correspond to the solder used.

 

Stencil vacuum

A stencil vacuum mechanism ensures consistently high-precision printing without the effects of stencil sagging. In addition, the set-up time is drastically reduced as no offset input is required during the back and forth movement of the print.

 

Integrated inspection camera of the printer

Supports professional-level inspections with a special camera. The feedback of the test results enables overprinting and stencil cleaning.

 

Push-up pins for high-density PCBs

Up to 200 pins can be arranged. In addition to a grid plate in a 5 mm grid, a grid plate in a 2.5 mm grid with a higher degree of arrangement freedom is also available as an option.

 

Fully automatic set-up and changeover & longer non-stop operation

Ultra-highly efficient support for a wide range of production models

Automatic replacement of the template and push-up pins. The combination with automatic changeovers throughout the line has drastically reduced labour hours and the number of human errors during model changeovers. The non-stop solder supply with a 12-ounce syringe enables longer, unmanned non-stop solder printing.

 

Two-track, fully independent production

Flexible double track

Connecting two YRP10s in series enables fully independent two-track operation. Two-track operation and an automatic switching function are supported simultaneously. An additional traverse conveyor flexibly connects the YRP10s to the downstream systems.

 

B330 dual carriageway

Large PCBs with a size of up to L420 × W330 mm can be produced on a double track. You can increase the number of PCBs to be taken and the number of PCBs to be transported from the carrier, which increases production efficiency.

 

M2M link solution

Feedback of the inspection result

It is possible to clean the template and correct its position based on the feedback of the inspection results via the connection to the SPI.

 

Analysis of the solder paste pressure

Indicates the relationship between variations in solder size and solder paste print status and allows the solder paste printer status to be checked if defects or problems occur. Rationalise the quality improvement and operating rate of the line.

 

Specifications

 

 

 

 

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YRM20DL

The 1-head solution offers a broad production spectrum

RM high-speed rotary head reaches 120,000CPH

The rotating head improves the placement of very small components. This maintains a high production speed as the head no longer needs to be replaced. This technology contributes to the continuation of the one-head solution concept. This head can machine components ranging from super-small 0201mm components to medium-sized, odd-shaped components measuring 12 x 12mm and a height of 6.5mm.

 

High-speed multi-purpose inline HM head

The flexible “all-round” head not only has a high speed, but also the versatility required for the assembly of super-tiny 0201mm components through to large-format components of 55 x 100mm and heights of up to 15mm.

 

Irregularly shaped components suitable for the inline FM head

The ultra-wide range head can handle components from tiny 03015 mm chips to ultra-large components of 55 x 100 mm and a height of 30 mm. Force control is also available.

 

RM head / HM head / FM head

 

Solution for production with variable mix and variable volume

Handles various types of production with maximum efficiency

Ensures maximum efficiency in the production of different types through the combination of parallel and alternating assembly as well as 4-stage assembly with the newly developed two-lane conveyor. Achieves high productivity, even if the production type varies per lane.

 

B330mm Two-lane

Produces two-track PCBs in L-sizes up to L810×W330mm. Can increase the number of PCBs to be picked up and the number of carriers transported, which increases production efficiency.

 

Automatic push-up pin replacement system Included in the automotive PKG

This positions the push-up pins automatically. In conjunction with the automatic program changeover, the amount of work involved in production changeovers is drastically reduced.

 

Automatische Düsenstation Im Lieferumfang der Automotive PKG enthalten

The nozzle is automatically replaced for efficient production. The nozzle holder can be replaced with a single touch, which simplifies set-up and maintenance.

 

High-precision assembly and consistent production of microcomponents

High mounting accuracy of ±15μm (Cpk≧1.0)

The machine is vibration-controlled with a very rigid base, etc., and the setting accuracy has been improved with Coord MACS, achieving a high assembly accuracy of ±15μm.

 

Low-impact Montage

The relative height of the mounting surface and component base is controlled by measuring the PCB height to control the mounting height, which together with a low static load nozzle minimizes the impact on micro components.

 

Stable mounting and installation

The Multiple Accuracy Compensation System “MACS” realizes a stable pick-up and assembly by detecting correction marks in the machine during production.

 

Highly efficient production with various functions

Non-Stop-Schalenanleger eATS30

High capacity tray feeder that can store up to 30 pallets. Ensures a non-stop supply of tray components and thus enables non-stop production. The product range also includes a 10-stage tray component feeder “cATS10R”, which offers excellent space saving and cost performance.

 

Maintenance warnings for the nozzle and feeder

Self-diagnostic and self-recovery functions keep nozzles and feeders continuously in a clean condition for continuous, high-quality production.

 

Automatically loading feeder

Simply cutting and inserting a belt reduces the load on the component supply. The use of two coils makes it possible to level the time for feeding the components, minimizing the risk of a line stop due to a component supply failure.

 

Image processing system to further improve the quality of component assembly

The side camera improves the quality of the assembly of small components. A coplanarity tester can also be installed as an option. All Image Tracer Plus (option) saves every image of the component recognition and thus supports the analysis of the assembly quality.

Specifications

 

 

 

 

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YRM20

We present our next generation YAMAHA YRM20 placement machine. The YRM20 is a further development of our best-selling YSM20R in fusion with Σ-technology, the system achieves overwhelming productivity. Thanks to the 1-head solution, a very wide production capacity is given, for “best in class” productivity, a 2-axis configuration can also be selected. The newly developed RM head is based on the legendary Σ technology and enables breath-taking performance.
YAMAHA pick & place machines are widely known for their reliability, and the YRM20 is of course no exception.
The YRM20 has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YRM20 pick and place machine. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*115,000CPH with RM rotary head/ 18 nozzles

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YSD

YSD YAMAHA-Dispenser

The YSD YAMAHA dispenser is a solder paste dispenser with high speed and incredible accuracy for your SMT assembly.
As a fully automatic solder paste/adhesive dispenser, our YAMAHA YSD offers you both high flexibility and outstanding accuracy when applying solder pastes and SMD adhesives.
With its simple programming and up to 3 dispensing heads for different materials simultaneously, the YAMAHA YSD is your perfect partner for prototypes and small productions.

High-speed, high-precision and stable dosing for high-density assembly

Non-contact dispensing and contact dispensing; supports a very wide range of applications

-Support for Yamaha SMT software and Production Line Network enables highly efficient production.

-Release cycle 0.07 sec/shot

-Dosing accuracy +/- 0.05 mm (μ + 3σ)

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Quantum Q-6800 High-Volume Fluid Dispensing System

Quantum

The Quantum system with Nordson ASYMTEK’s jet and valve technology is the cost-effective solution for many demanding medium to high complexity fluid dispensing requirements for PCBA, SMT, industrial and other electronic assembly applications, including:

  • CSP, BGA and board-level underfill
  • Corner and edge bonding
  • Dam and fill
  • Potting and encapsulation
  • Surface mount adhesives
  • Conductive epoxy
  • Larger board or substrate size

 

For batch processes, the Quantum batch system takes precise batch dosing to the next level of refinement. The Quantum dispenser’s production-proven X-Y gantry movement system brings high dosing accuracy, speed and reliability to batch processing. With a working area of up to 423 x 458 mm*, the system is ideal for larger workpieces and dosing with two valves, which enables flexible use.

With the Quantum system, users no longer have to choose between system costs and high-quality dosing options.

  • Patented advanced closed-loop process controls to maximize product yield
  • Automated calibration enables fast and repeatable set-up.
  • Standard functions such as laser height sensor for distance measurement, digital image processing system and substrate heating.
  • The large dispensing area of 423 x 458 mm* offers flexibility in substrate size and can process more parts per batch to increase productivity.
  • Inline or batch process configuration to meet changing liquid dosing requirements.
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YST15

Der YAMAHA YST15 SMD Tower ist eine automatische, extrem flexible und erweiterbare inteligentes Lagersystem für den Einsatz in unmittelbarer Produktionsnähe. The YAMAHA YST15 SMD Tower is an automatic, extremely flexible and expandable intelligent storage system for use in the immediate vicinity of production. In the YAMAHA YST15 SMD Tower you will always find the required component in the right place and under controlled conditions – always ready for a very fast changeover from various production batches with minimum effort. Up to 1,500 rolls can be stored and up to 33 can be unloaded simultaneously per batch. The YST15 is directly connected to the YAMAHA pick and place machines via the network and automatically communicates/commissions parts that are running low with notification to the operator. The Yamaha YST15 specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. The YST15 can of course also interact with all placement systems available on the market via an interface.

  • Automation of storage and refill management for SMD components, can monitor and load and unload a maximum of 1,500 reels, maximum 36 reels in one batch.
  • Significant increase in efficiency by reducing the time and effort required to supply components.
  • Intelligent component and refill functions
  • Combining different tasks and functions results in high production efficiency
Model

YST15

YST15 wide type
Type Small Standard Mix Wide 1 Wide 2
Storage capacity No options available 7 Inch, : 1,500 Rollers 7 Inch, : 900 Rollers
13 bis 15 Inch, : 200
Rollers
Total 1,100 Rollers		 7 Inch, : 635 Rollers
13 bis 15 Inch, : 265
Rollers
Total 900 Rollers		 13 bis 15 Inch, :
525 Rollers
(TTape width 12 to
16 mm)		 13 bis 15 Inch, :
400 Rollers
(Tape width 24 to
32 mm)
Extension options 7 Inch, : 500 Rollers 7 Inch, : 500 Rollers 7 Inch, : 500 Rollers
or 13 to 15 Inch, :
165 Rollers		 13 to 15 Inch, :
165 Rollers		 13 to 15 Inch, :
121 Rollers
Max. Number of roles entered/
Withdrawal from the warehouse in one batch		 7 Inch, : 33 Rollers 7 Inch, : 16 Rollers
13 to 15 Inch, :
8 roll
Total 24 Rollers		 7 Inch, : 16 Rollers
13 to 15 Inch, :
8 Rollers
Total 24 Rollers		 13 to 15 Inch, :
8 Rollers		 13 to 15 Inch, :
8 roll
Maximum roll weight 1.5 kg
Maximum tape width 24 mm 32 mm (44 mm and more as a factory option)
Lust moisture monitoring Standardausrüstung
Max. Manageable units Centralized management that connects a maximum of 99 units.
Note: When connecting 4 or more units, the use of a separate PC is recommended.
Main accessories Touch screen, 2D label printer, 2D scanner, software for communication with placement machines
Power supply Single-phase AC 200 to AC 230 V +/- 5%
External dimension (without protrusions) No options available L 2,590 x W 1,350 x H 2,470 mm L 2,590 x W 1,510 x H 2,470 mm
With extended options L 2,590 x W 1,350 x H 3,220 mm L 2,590 x W 1,510 x H 3,220 mm
Weight 1,100 kg (1,500 kg if extension option configured)

 

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Z:TA-R YSM40R

High-End Premium Equip system

The YSM40R is currently * the fastest compact inline SMD placement machine in the world. Incredible assembly speeds of up to 200,000 CPH can be achieved with the RS head, making it the perfect system for mass production.
The YSM40R can be configured with both 2 and 4 axes, 3 different placement heads are available, these cover the entire SMD component spectrum. The YSM40R is equipped with FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM40R pick and place machine. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

* In-house tests, status 2017

  • Combines high speed and flexibility in a compact unit.
  • 200,000 CPH optimum conditions (140,000 CPH IPC9850) super fast productivity!
  • Available in 3-head variants
  • Machine width of only 1 meter
  • Non-stop operation during set-up/changeover and non-stop production when used with ZS feeder
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YSP20

The YAMAHA YSP20 is a dual-track high-speed solder paste printer for extremely short cycle times of 5 seconds.
The YSP20 solder paste printer features YAMAHA’s patented 3S single swing squeegee
Dank des individuell einstellbaren Rakelwinkels kann der Füllstand der Lotpaste für jedes Produkt perfekt eingestellt werden.
Automatische Erkennung der verbleibenden Menge an Lotpaste,
visual customisation and stencil vacuum and many other helpful options, nothing stands in the way of your perfect print result.
If you want a precise and durable printer, then this YAMAHA printer is just right for you. The Yamaha YSP20 specifically complements our portfolio and enables us to offer our customers a one-stop shop in the form of our Total Line Solution.

  • Built-in multi functions that exceed all previous limits
  • Super high-speed pressure 5 sec / cycle
  • Repeatability 3σ: +/- 0.005 mm
  • Printing of large printed circuit boards L 510 x W 460 mm
  • Large templates, front and rear max. 750 x 750 mm
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YSM20W (Z:LEX)

The YAMAHA YSM20R is a very efficient and highly flexible pick and place machine, with amazing speed and unparalleled accuracy, it is the fastest pick and place machine* in its class.
YAMAHA pick & place machines are widely known for their reliability, and the YSM20R is of course no exception.
The YSM20R has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM20 R pick-and-place machine. For very wide PCBs, YAMAHA offers the YSM20W placer. The Yamaha YSM20R specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*95,000 CPH with HM head / 10 nozzles

Highly efficient modular placement system

  • Offers effective adaptation to a variety of production processes – and is also the world’s fastest pick and place machine in its class.
Note: Component mounting speed (CPH) for a surface mount with the 2-portal and 2-head layout. Based on a Yamaha test from May 2014.
  • The “1-head solution” aims to provide an ideal basis that offers both high speed and versatility!
  • A high degree of flexibility makes the concept of “unlimited expansion” a reality!
  • Numerous functions to support high-quality assembly are standard.
  • Feeders and options with great flexibility

 

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YSM20R (Z:LEX)

Der YAMAHA YSM20R ist ein sehr effizienter und hochflexibler Bestückungsautomat. Mit seiner erstaunlichen Geschwindigkeit und unvergleichlichen Genauigkeit ist er der schnellste Bestückungsautomat* seiner Klasse.
YAMAHA pick & place machines are widely known for their reliability, and the YSM20R is of course no exception.
The YSM20R has FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM20 R pick-and-place machine. For very wide PCBs, YAMAHA offers the YSM20W placer. The Yamaha YSM20R specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

*95,000 CPH with HM head / 10 nozzles

Highly efficient modular high-end placement system

  • World’s highest assembly speed in its class; 5% faster than YSM20. New widescreen camera with improved component customization.
  • Optional functions to improve plant utilization without machine stop
  • Newly developed Auto Loading Feeder (ALF) that revolutionizes the components of the setup, using “No-Skill” level.
  • sATS30NS Auto Tray Sequencer (ATS) for continuous plate changes
  • Non-stop wagon change system for feeder wagons
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