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YRM-D YAMAHA Dispenser

High-speed Dispenser YRM-D System – Höchste Geschwindigkeit und Präzision für moderne SMT-Linien

The High-speed Dispenser YRM-D system is a high-performance solution for high-precision and flexible dispensing processes in electronics production. It enables fast, stable and extremely precise liquid applications on a wide variety of PCBs. As a result, the system increases productivity and reliably supports high-density and complex PCB layouts.

High-speed Dispenser YRM-D System – Fast and precise dispensing

The system achieves a very high dosing speed while maintaining maximum accuracy. This combination ensures stable production processes with maximum output.
The High-speed Dispenser YRM-D system recognizes several reference marks on the PCB and corrects the position locally. As a result, dispensing remains precise, even with PCBs that tend to warp, expand or contract.

Fiducial correction on the entire circuit board

The position is automatically corrected for large-format or imprecise PCBs. This ensures that the dispensing quality remains constant.

Fiducial 1

Local brand recognition for maximum accuracy

Individual local marks enable high-precision work even on challenging materials such as paper phenol PCBs.

Flexible application options for different PCB types

The system is particularly suitable for complex high-density PCBs. Unevenness or depressions are no problem, as the surface is measured by laser. The height information obtained is transferred directly to the dispensing height. This reliably prevents errors such as contact damage.
The system is also suitable for a wide range of liquids and is compatible with many common syringes from 5 to 30 cc. This means less work for accessories and storage.

Reliable control of expiry dates

The system documents the removal and return of dispensing materials. This means that expiry dates can be traced at any time and old materials can be reliably excluded.

Efficient automation for less work

Several functions support a significant reduction in manual activities:

  • Automatic change of push-up pins reduces set-up times.

  • Automatic data generation converts CAD data into dosing data.

  • Pre-dosing recognizes the droplet diameter and automatically regulates the dosing quantity.

  • Fill level sensors report in good time when the syringe is almost empty.

  • Direct mounting of the nozzle facilitates cleaning and maintenance.

This automation increases process stability and significantly reduces preparation times.

Technical data – High-speed Dispenser YRM-D System

  • Dosing method: Air-pulsed

  • Dosing performance: 0.07 s/shot (grade 1)

  • Dosing accuracy: ±0.05 mm, Cpk ≥ 1.0

  • PCB size: L50 × W50 mm to L510 × W460 mm

  • Power supply: 3-phase AC 200-416 V ±10 %, 50/60 Hz

  • Air supply: ≥ 0.45 MPa, dry and clean

  • Dimensions: L1,254 × W1,440 × H1,445 mm

  • Gewicht: ca. 1.200 kg

  • Laserklasse: Class 1 Laser Product (IEC60825-1, FDA Part 1040.10)

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YRP10

YAMAHA YRP10 High-Speed Printer

 

YAMAHA YRP10 high-speed printer for precise solder paste printing

The YAMAHA YRP10 high-speed printer stands for maximum efficiency, precision, and automation in modern SMT production. Thanks to state-of-the-art technology, automatic setup, and changeover, it delivers the highest quality—both in single-lane and dual-lane production. With an impressive core cycle time of just 6 seconds and a printing accuracy of ±16 μm, this printer offers top performance at an industrial level.

  • High-speed printing performance Core cycle time: 6 seconds
  • Print accuracy μ±6σ: ±16μm Cpk≧2.0
    (Measured with CeTaQ under optimal conditions by YAMAHA)
  • Fully automated set-up and retooling
  • Two-track, fully independent production

 

Delivers both high quality and super-precise printing!

YAMAHA’s original 3S head

Programme the angle of attack and the speed of the squeegee to an ideal setting in order to create optimum printing conditions that correspond to the solder used.

 

Stencil vacuum

A stencil vacuum mechanism ensures consistently high-precision printing without the effects of stencil sagging. In addition, setup time is drastically reduced because no offset input is required during the back-and-forth movement of the print.

 

Integrated inspection camera of the YAMAHA YRP10 high-speed printer

Supports professional-level inspections with a special camera. The feedback of the test results enables overprinting and stencil cleaning.

Integrated inspection camera of the YAMAHA YRP10 high-speed printer

 

Push-up pins for high-density PCBs

Up to 200 pins can be arranged. In addition to a grid plate in a 5 mm grid, a grid plate in a 2.5 mm grid with a higher degree of arrangement freedom is also available as an option.

 

Fully automatic set-up and changeover & longer non-stop operation

Ultra-highly efficient support for a wide range of production models

Automatic replacement of the template and push-up pins. The combination with automatic changeovers throughout the line has drastically reduced labour hours and the number of human errors during model changeovers. The non-stop solder supply with a 12-ounce syringe enables longer, unmanned non-stop solder printing.

 

Two-track, fully independent production

Flexible double track

Connecting two YRP10s in series enables fully independent two-track operation. Two-track operation and an automatic switching function are supported simultaneously. An additional traverse conveyor flexibly connects the YRP10s to the downstream systems.

Flexible dual track of the YAMAHA YRP10 high-speed printer

 

B330 dual carriageway

Large PCBs with a size of up to L420 × W330 mm can be produced on a double track. You can increase the number of PCBs to be taken and the number of PCBs to be transported from the carrier, which increases production efficiency.

 

M2M link solution for the YAMAHA YRP10 high-speed printer

Feedback of the inspection result

It is possible to clean the template and correct its position based on the feedback of the inspection results via the connection to the SPI.

Commentaires sur les résultats de l'inspection Analyse de l'imprimante haute vitesse YAMAHA YRP10

 

Analysis of the solder paste pressure

Indicates the relationship between variations in solder size and solder paste print status and allows the solder paste printer status to be checked if defects or problems occur. Rationalise the quality improvement and operating rate of the line.

Analysis of solder paste printing on the YAMAHA YRP10 high-speed printer

 

Specifications

 

 

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YRM20DL

YRM20DL

The Yamaha YRM20DL SMT placement machine – a single-head solution for maximum flexibility

The Yamaha YRM20DL SMT placement machine offers a wide range of production capabilities and combines speed, precision, and versatility in a single platform.

High-speed rotary head RM

When combined with the YRM20DL, your high-speed RM rotary head achieves an impressive 120,000 CPH, ensuring maximum efficiency when placing even the smallest components. Since the head no longer needs to be replaced, production speed remains consistently high—a real revolution in the SMT sector.

 

High-speed multi-purpose inline HM head

The flexible “all-round” head not only has a high speed, but also the versatility required for the assembly of super-tiny 0201mm components through to large-format components of 55 x 100mm and heights of up to 15mm.

 

Irregularly shaped components suitable for the inline FM head

The ultra-wide range head can handle components from tiny 03015 mm chips to ultra-large components of 55 x 100 mm and a height of 30 mm. Force control is also available.

 

RRM, HM, and FM heads for every production scenario

 

Solution for production with variable mix and variable volume

The YRM20DL handles various types of production with maximum efficiency.

Ensures maximum efficiency in the production of different types through the combination of parallel and alternating assembly as well as 4-stage assembly with the newly developed two-lane conveyor. Achieves high productivity, even if the production type varies per lane.

 

Variable production with dual-lane conveyor

Thanks to its innovative dual-track conveyor system, the Yamaha YRM20DL placement machine can process SMT circuit boards up to 810 × 330 mm. It enables parallel and alternating assembly processes—ideal for production lines with variable mixes and volumes. This keeps productivity consistently high even with different component sizes.

 

Automatic push-up pin replacement system Included in the automotive PKG

This positions the push-up pins automatically. In conjunction with the automatic program changeover, the amount of work involved in production changeovers is drastically reduced.

 

YRM20DL Automatic Nozzle Station Included in the automotive package

The nozzle is automatically replaced for efficient production. The nozzle holder can be replaced with a single touch, which simplifies set-up and maintenance.

 

High-precision assembly and consistent production of microcomponents

High mounting accuracy of ±15μm (Cpk≧1.0)

The machine is vibration-controlled with a very rigid base, etc., and the setting accuracy has been improved with Coord MACS, achieving a high assembly accuracy of ±15μm.

 

Low-impact Montage

The relative height of the mounting surface and component base is controlled by measuring the PCB height to control the mounting height, which together with a low static load nozzle minimizes the impact on micro components.

 

Stable mounting and installation

The Multiple Accuracy Compensation System “MACS” realizes a stable pick-up and assembly by detecting correction marks in the machine during production.

 

YRM20DL – Highly efficient production with various functions

Non-Stop-Schalenanleger eATS30

High capacity tray feeder that can store up to 30 pallets. Ensures a non-stop supply of tray components and thus enables non-stop production. The product range also includes a 10-stage tray component feeder “cATS10R”, which offers excellent space saving and cost performance.

 

Maintenance warnings for the nozzle and feeder

Self-diagnostic and self-recovery functions keep nozzles and feeders continuously in a clean condition for continuous, high-quality production.

 

Automatic loading feeder for the YRM20DL

Simply cutting and inserting a belt reduces the load on the component supply. The use of two coils makes it possible to level the time for feeding the components, minimizing the risk of a line stop due to a component supply failure.

 

Image processing system to further improve the quality of component assembly

The side camera improves the quality of the assembly of small components. A coplanarity tester can also be installed as an option. All Image Tracer Plus (option) saves every image of the component recognition and thus supports the analysis of the assembly quality.

Specifications

 

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YRM20

Yamaha YRM20 SMT placement machine

Yamaha YRM20 SMT placement machine – the new generation of precision

The Yamaha YRM20 is the next step in the evolution of Yamaha’s proven pick & place systems. It combines speed, accuracy, and flexibility in a compact design. As the successor to the YSM20R, it achieves impressive productivity thanks to innovative Σ technology and represents best-in-class performance in modern electronics manufacturing.

1-head or 2-axis solution for maximum versatility

The Yamaha YRM20 placement machine offers a flexible single-head solution with enormous production width. For even higher performance, a 2-axis configuration can be selected as an option. The newly developed RM head is based on the legendary Σ technology and achieves a placement performance of up to 115,000 CPH. This combination provides an exceptional balance of speed and precision – ideal for production lines with high requirements.

Maximum efficiency thanks to FES feeder carts and LineBalancer

The innovative feeder system of the Yamaha YRM20 placement machine was designed for maximum user-friendliness. The FES feeder carts enable quick setup changes, while the integrated LineBalancer ensures optimal utilization of all placement heads. This minimizes downtime and maximizes productivity—a clear advantage for any SMT production facility.

Robust, precise, and reliable

Like all Yamaha pick & place machines, the Yamaha YRM20 SMT placement machine impresses with its outstanding reliability. The system was developed for long-term use and offers exceptionally high repeat accuracy. The stable machine base minimizes vibrations and guarantees consistent precision—even at maximum speed.

Future-proof SMT technology

With the YRM20, Yamaha presents a placement machine that impresses not only with its performance, but also with its price-performance ratio. It is perfectly suited for demanding manufacturing environments that rely on efficiency, flexibility, and quality. Whether for small series or large-scale production, the YRM20 delivers top performance in every situation.

Yamaha SMT – Innovation and quality from a single source

For decades, Yamaha has been synonymous with advanced automation solutions and maximum precision.

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YSD YAMAHA dispenser

YSD YAMAHA dispenser

YSD YAMAHA dispenser – Precise solder paste and adhesive application for SMT

The YSD YAMAHA dispenser is a high-precision solder paste dispensing system for modern SMT manufacturing. With its impressive speed and accuracy, it ensures precise dispensing results for small and medium production volumes. The combination of innovative technology and ease of use makes the YSD YAMAHA dispenser the ideal tool for engineers and manufacturing experts.

Highest precision and speed

The YSD achieves dispensing speeds of just 0.07 seconds per shot. This means that every solder joint or adhesive position is processed with maximum efficiency. Thanks to a dispensing accuracy of ±0.05 mm (μ + 3σ), the system offers maximum repeatability—a decisive factor for demanding SMT assembly.

Flexible applications of the YSD YAMAHA dispenser

With up to three dispensing heads, the YSD can process different materials simultaneously. Whether solder paste, SMD adhesive, or special materials—the system adapts flexibly to your requirements. In addition, the system supports both contactless and contact dispensing, which significantly expands its range of applications.

Easy integration into your SMT line

The YSD YAMAHA dispenser can be seamlessly integrated into existing Yamaha SMT software and production networks. This allows you to benefit from automated and highly efficient manufacturing with optimal process control. The intuitive operating concept reduces setup times and increases the productivity of your line.

Perfect for prototypes and small series

Thanks to its easy programming and stable performance, the YSD is particularly suitable for prototyping and small-batch production. Its high precision guarantees consistent quality even with frequent product changes.

Quality and innovation from YAMAHA

With the YSD model, YAMAHA underscores its expertise in the field of precision metering technology. The system stands for Japanese quality, durability, and continuous development.

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YST15

Der YAMAHA YST15 SMD Tower ist eine automatische, extrem flexible und erweiterbare inteligentes Lagersystem für den Einsatz in unmittelbarer Produktionsnähe. The YAMAHA YST15 SMD Tower is an automatic, extremely flexible and expandable intelligent storage system for use in the immediate vicinity of production. In the YAMAHA YST15 SMD Tower you will always find the required component in the right place and under controlled conditions – always ready for a very fast changeover from various production batches with minimum effort. Up to 1,500 rolls can be stored and up to 33 can be unloaded simultaneously per batch. The YST15 is directly connected to the YAMAHA pick and place machines via the network and automatically communicates/commissions parts that are running low with notification to the operator. The Yamaha YST15 specifically complements our portfolio and enables us to offer our customers a one-stop store in the form of our Total Line Solution. The YST15 can of course also interact with all placement systems available on the market via an interface.

  • Automation of storage and refill management for SMD components, can monitor and load and unload a maximum of 1,500 reels, maximum 36 reels in one batch.
  • Significant increase in efficiency by reducing the time and effort required to supply components.
  • Intelligent component and refill functions
  • Combining different tasks and functions results in high production efficiency
Model

YST15

YST15 wide type
Type Small Standard Mix Wide 1 Wide 2
Storage capacity No options available 7 Inch, : 1,500 Rollers 7 inches: 900 rolls
13 to 15 inches: 200 rolls
Total
1,100 rolls		 7 inches: 635 rolls
13 to 15 inches: 265 rolls
Total
900 rolls		 13 to 15 inches, :
525 rolls
(tape width 12 to
16 mm)		 13 to 15 inches, :
400 rolls
(tape width 24 to
32 mm)
Extension options 7 Inch, : 500 Rollers 7 Inch, : 500 Rollers 7 inches: 500 rolls
or 13 to 15 inches:
165 rolls		 13 to 15 inches:
165 rolls		 13 to 15 inches:
121 rolls
Max. Number of rolls entered/
Removal from storage in one batch		 7 Inch, : 33 Rollers 7 inches: 16 rolls
13 to 15 inches:
8 rolls
Total: 24 rolls		 7 inches: 16 rolls
13 to 15 inches:
8 rolls
Total: 24 rolls		 13 to 15 inches, :
8 rollers		 13 to 15 inches, :
8 rolls
Maximum roll weight 1.5 kg
Maximum tape width 24 mm 32 mm (44 mm and more as factory options)
Moisture monitoring Standard equipment
Max. Manageable units Centralized management connecting up to 99 units.
Note: When connecting 4 or more units, the use of a separate PC is recommended.
Main accessories
Touchscreen, 2D label printer, 2D scanner, software for communication with placement machines
Power supply
Single-phase AC 200 to AC 230 V +/– 5%
External dimensions (without protrusions)
No options available
L 2,590 x W 1,350 x H 2,470 mm
L 2,590 x W 1,510 x H 2,470 mm
With extended options
L 2,590 x W 1,350 x H 3,220 mm
L 2,590 x W 1,510 x H 3,220 mm
Weight
1,100 kg (1,500 kg when expansion option is configured)

 

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Z:TA-R YSM40R

High-End Premium Equip system

The YSM40R is currently * the fastest compact inline SMD placement machine in the world. Incredible assembly speeds of up to 200,000 CPH can be achieved with the RS head, making it the perfect system for mass production.
The YSM40R can be configured with either 2 or 4 axes, and 3 different placement heads are available, covering the entire range of SMD components. The YSM40R is equipped with FES feeder carriages. The FES trolleys in combination with our LineBalancer help the operator to make optimum use of the productivity of the YSM40R pick and place machine. When you purchase a YAMAHA system, you can expect a durable, high-precision placement machine that delivers outstanding performance at an unbeatable price-performance ratio.

* In-house tests, status 2017

  • Combines high speed and flexibility in a compact unit.
  • 200,000 CPH optimum conditions (140,000 CPH IPC9850) super fast productivity!
  • Available in 3-head variants
  • Machine width of only 1 meter
  • Non-stop operation during set-up/changeover and non-stop production when used with ZS feeder
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YSP20

YSP20

YAMAHA YSP20 High-speed printer for maximum precision and speed

The YAMAHA YSP20 high-speed printer is a dual-track solder paste printer that operates at an impressive cycle time of just 5 seconds per cycle. With its innovative technology, it ensures maximum accuracy, efficiency, and process reliability in modern SMT production. Thanks to YAMAHA’s patented 3S single swing squeegee technology, the printing process is optimally adapted to each product – for perfect solder paste results in every application.

Patented 3S technology for consistent print quality

The YSP20 high-speed printer features YAMAHA’s unique 3S squeegee mechanism. The individually adjustable squeegee angle allows precise control of the solder paste fill level, ensuring consistent, repeatable printing results. This technology guarantees the highest print quality, regardless of product size or layout.

Automated detection and template vacuum

Another highlight of the YAMAHA YSP20 high-speed printer is its automatic detection of the remaining solder paste quantity. The system adjusts the printing parameters in real time and, together with the stencil vacuum, ensures consistently high quality. Visual adjustments and automatic corrections stabilize the entire process and minimize human error.

Highest precision and large printing areas

With a repeat accuracy of ±0.005 mm (3σ), the YSP20 high-speed printer sets new standards in SMT printing technology. It processes large circuit boards up to a size of L510 × W460 mm and supports stencils up to 750 × 750 mm. This makes the YSP20 ideal for complex and large-format production jobs where precision and speed are crucial.

YAMAHA YSP20 High-Speed Printer – Part of the Total Line Solution

As part of the YAMAHA Total Line Solution, the YSP20 high-speed printer integrates perfectly into existing production lines. In combination with other YAMAHA systems such as automatic placement machines or inspection solutions, it creates a fully automated SMT production line – from solder paste application to final inspection.

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YSM20W (Z:LEX)

Yamaha YSM20R SMT placement machine

Yamaha YSM20W placement machine – maximum efficiency and precision

The Yamaha YSM20W placement machine is part of the successful Z:LEX series and stands for maximum flexibility, speed, and accuracy. As an enhanced version of the YSM20R, it was specially developed for processing wide printed circuit boards and meets the highest requirements in modern electronics manufacturing.

Top-class speed and versatility

With a placement rate of up to 95,000 CPH (with HM head and 10 nozzles), the Yamaha YSM20W placement machine is one of the fastest systems in its class. It combines state-of-the-art control technology with the “1-Head Solution” concept, which combines maximum speed and versatility in a compact system. Thanks to this technology, a wide range of components can be processed efficiently and precisely – from the smallest chips to large-format components.

Modular design for unlimited customization

The modular design of the Yamaha YSM20W placement machine allows it to be perfectly adapted to a wide variety of production processes. The concept of “unlimited expansion” allows the system to be flexibly expanded and production capacities to be seamlessly scaled. This means that the machine can grow with the increasing demands of your company.

Intelligent automation for maximum productivity

Equipped with the FES feeder trolley system and the innovative LineBalancer, the YSM20W offers exceptional efficiency in line production. The FES trolleys enable quick setup changes, while the LineBalancer automatically ensures even load distribution. This minimizes downtime and optimizes production processes.

Reliability and quality from Yamaha

Like all models in the Yamaha SMT series, the YSM20W impresses with its outstanding reliability, precision, and durability. The system supports numerous quality assurance functions and guarantees consistently accurate placement results. Thanks to its excellent price-performance ratio, it is the ideal choice for companies that value sustainable quality and performance.

Innovation for modern SMT manufacturing

With the Yamaha YSM20W SMT placement machine, Yamaha offers a solution that combines speed, precision, and flexibility—ideal for manufacturers who process large PCBs or mixed component sizes.

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YSM20R (Z:LEX)

Yamaha YSM20R SMT placement machine

Yamaha YSM20R SMT placement machine – efficiency meets precision

The Yamaha YSM20R placement machine is a highly flexible and efficient solution for modern electronics manufacturing. It combines exceptional speed with unparalleled accuracy and is considered the fastest placement machine in its class. Yamaha pick & place systems are known worldwide for their reliability—and the YSM20R is no exception.

Highest performance in a compact design

With a placement rate of up to 95,000 CPH (with HM head and 10 nozzles), the Yamaha YSM20R placement machine outperforms many systems in its category. Its modular design ensures flexible customization options and enables integration into a wide variety of production lines. A new wide-angle camera improves component recognition and increases precision in component placement.

Innovative feeder and line management

The YSM20R is equipped with the proven FES feeder carriage system. In combination with the LineBalancer, productivity is automatically optimized by distributing workloads evenly across all heads. The non-stop carriage change system ensures that setup processes and component changes can be carried out without stopping production—a decisive advantage for high-speed lines.

Automatic systems for maximum efficiency

The Yamaha YSM20R placement machine has innovative features that further simplify operation. The newly developed Auto Loading Feeder (ALF) allows component changes without special expertise (“no-skill” level), which reduces training requirements. The Auto Tray Sequencer (sATS30NS) ensures continuous tray changes—even during operation. This makes true nonstop production a reality.

Advanced options and total line solution

The YSM20W model is available for particularly wide circuit boards and perfectly complements the YSM20R. Together, they form a powerful duo as part of Yamaha’s “Total Line Solution.” Customers benefit from a durable, precise, and maintenance-friendly machine that offers unbeatable value for money.

Innovation through Yamaha SMT technology

The Yamaha YSM20R placement machine stands for quality, reliability, and state-of-the-art technology. It is the perfect choice for manufacturers who value maximum precision, flexibility, and productivity.

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