The Yamaha YRM20DL SMT placement machine – a single-head solution for maximum flexibility
The Yamaha YRM20DL SMT placement machine offers a wide range of production capabilities and combines speed, precision, and versatility in a single platform.
High-speed rotary head RM
When combined with the YRM20DL, your high-speed RM rotary head achieves an impressive 120,000 CPH, ensuring maximum efficiency when placing even the smallest components. Since the head no longer needs to be replaced, production speed remains consistently high—a real revolution in the SMT sector.
High-speed multi-purpose inline HM head
The flexible “all-round” head not only has a high speed, but also the versatility required for the assembly of super-tiny 0201mm components through to large-format components of 55 x 100mm and heights of up to 15mm.
Irregularly shaped components suitable for the inline FM head
The ultra-wide range head can handle components from tiny 03015 mm chips to ultra-large components of 55 x 100 mm and a height of 30 mm. Force control is also available.
RRM, HM, and FM heads for every production scenario
Solution for production with variable mix and variable volume
The YRM20DL handles various types of production with maximum efficiency.
Ensures maximum efficiency in the production of different types through the combination of parallel and alternating assembly as well as 4-stage assembly with the newly developed two-lane conveyor. Achieves high productivity, even if the production type varies per lane.
Variable production with dual-lane conveyor
Thanks to its innovative dual-track conveyor system, the Yamaha YRM20DL placement machine can process SMT circuit boards up to 810 × 330 mm. It enables parallel and alternating assembly processes—ideal for production lines with variable mixes and volumes. This keeps productivity consistently high even with different component sizes.
Automatic push-up pin replacement system Included in the automotive PKG
This positions the push-up pins automatically. In conjunction with the automatic program changeover, the amount of work involved in production changeovers is drastically reduced.
YRM20DL Automatic Nozzle Station Included in the automotive package
The nozzle is automatically replaced for efficient production. The nozzle holder can be replaced with a single touch, which simplifies set-up and maintenance.
High-precision assembly and consistent production of microcomponents
High mounting accuracy of ±15μm (Cpk≧1.0)
The machine is vibration-controlled with a very rigid base, etc., and the setting accuracy has been improved with Coord MACS, achieving a high assembly accuracy of ±15μm.
Low-impact Montage
The relative height of the mounting surface and component base is controlled by measuring the PCB height to control the mounting height, which together with a low static load nozzle minimizes the impact on micro components.
Stable mounting and installation
The Multiple Accuracy Compensation System “MACS” realizes a stable pick-up and assembly by detecting correction marks in the machine during production.
YRM20DL – Highly efficient production with various functions
Non-Stop-Schalenanleger eATS30
High capacity tray feeder that can store up to 30 pallets. Ensures a non-stop supply of tray components and thus enables non-stop production. The product range also includes a 10-stage tray component feeder “cATS10R”, which offers excellent space saving and cost performance.
Maintenance warnings for the nozzle and feeder
Self-diagnostic and self-recovery functions keep nozzles and feeders continuously in a clean condition for continuous, high-quality production.
Automatic loading feeder for the YRM20DL
Simply cutting and inserting a belt reduces the load on the component supply. The use of two coils makes it possible to level the time for feeding the components, minimizing the risk of a line stop due to a component supply failure.
Image processing system to further improve the quality of component assembly
The side camera improves the quality of the assembly of small components. A coplanarity tester can also be installed as an option. All Image Tracer Plus (option) saves every image of the component recognition and thus supports the analysis of the assembly quality.
Specifications
