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iDPL-S (Single)

Single In-Line Router iDPL-S

 

Single In-Line Router iDPL-S – precision, efficiency and intelligent process control

The iDPL-S single in-line router combines high speed, precision and compact design in a modern in-line system.
With its double-spindle technology, dual transfer mechanism and intelligent real-time monitoring, it is designed for maximum productivity and stable process quality.

The system was specially developed for electronics production that requires short cycle times, high accuracy and minimal downtimes.

Fastest cycle time thanks to dual-spindle system

The Single In-Line Router iDPL-S works with two high-performance spindles that can be used independently or in parallel.
This configuration drastically reduces the cycle time and enables several PCB segments to be routed simultaneously.
The precise control ensures clean cutting edges, minimal burrs and consistent quality, even with complex PCB layouts.

Dual transmission for maximum efficiency

The dual transfer system minimizes idle times through simultaneous loading and unloading.
While one PCB is being processed, the next one can already be positioned – a decisive advantage for series production with high throughput.
The router offers a choice of vacuum or gripper unloading in order to adapt optimally to different PCB sizes and shapes.

Real-time monitoring and process reliability

An integrated monitoring system analyzes the spindle speed in real time and automatically detects bit breakage or slippage.
Together with the automatic bit position correction, this ensures consistently precise cutting results and maximum process stability – even in continuous operation.
All machine parameters are monitored and displayed via the GUI, giving the operator full control of the process at all times.

User-friendly control and simple programming

It is controlled via a user-friendly GUI based on IPC standards and visualized on a touch LCD display.
Thanks to camera and MPG/jog support, programming is quick and intuitive.
New product models can be set up in a very short time, and the fast model changeover makes the router particularly flexible for changing production requirements.

Compact design and high flexibility

With its compact footprint, the iDPL-S can be easily integrated into existing inline production lines.
Its robust structure minimizes vibrations and ensures precise results over long operating times – with low maintenance requirements.

Optional extensions

  • Fingerprint verification & protocol management for secure operator identification

  • Teaching data conversion (CAD/CAM) for direct program transfer

  • Tower Light & network module for LMS integration and machine status monitoring

  • Image processing system for detecting fiducial marks, barcodes and NG markings

  • Barcode interlocking & MES interface for production traceability

  • Pass/fail PCB separation for automatic quality selection

  • Pallet transport system or shuttle solution for flexible material supply

  • Edge detection for perfect cutting accuracy

  • Automatic filing function for optimized process integration

  • Real-time self-diagnosis of the dust extractor for uninterrupted operation

Advantages at a glance

  • Dual-spindle technology for maximum speed and precision

  • Dual transfer system to minimize idle times

  • Real-time monitoring of spindle speed and tool conditions

  • Automatic bit position correction for perfect milling depth

  • Camera-supported programming & touch GUI for easy operation

  • Vacuum or gripper unloading for flexible handling

  • Compact design with quick model changeover

The iDPL-S single in-line router combines the latest milling technology with intelligent control and ease of use – perfect for electronics manufacturing companies that want to combine productivity, precision and process reliability in one compact system.

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MST Smart Infinity

mst-smart-infinity

UV LED / FLIPPER / CCAOI

3 functions in 1 device in less than 30 seconds

The MST Smart Infinity enables three functions
which are normally managed separately.

– Flipper
– UV Led
– CCAOI (Conformal Coating Automatic Optical Inspection)
optical inspection) scanner control
The MST Smart Infinity saves space in the production
production hall and increases the
production speed with just one operator.
The system can be integrated into a production line
Production line of electronic PCBAs
can be integrated.
Further versions are being developed: UV oven
/ laser marking / cleaning and surface
Activation.

Technical details of the MST Smart Infinity

• High-precision camera: PCB detection
Fitting mark, PVB hole & fixing hole, etc.
• Max. PCB size: <=330 x 440mm. Field of vision
Field of vision.
– Max. PCB thickness: = 5µm – 8mm
– Max. Component height: Up to 70 mm
– Color: Detection of color, black and white
of fixtures and fittings
– Verification of the coverage area of the conformal coating:
Tolerances:
>= +/- 0.1 mm at 21µm (20 sec. max
/ 430x330mm) oder >= +/- 0,2 mm 42µm
Auflösung (10 Sek. max / 430x330mm)
• Dicke der konformen Beschichtung: Kann prüfen
automatisch durch kalibrierte topologische Ansicht
• Kosmetische Mängel: Kann nach IPC geprüft werden.
Unser Conformal Coating AOI erkennt
Blasen größer als 50µm. Kleinere Blasen sind
normalerweise Staub oder andere Verunreinigungen.
• Die Dicke: Kann auf IC-Möwenbein geprüft werden,
durch kalibrierte topologische Ansicht
• Aufzeichnung: alle Inspektionsergebnisse
• Link zum statistischen System: Unser Ingenieur
kann die Schnittstelle programmieren. Kunde
Spezifikationen erforderlich

 

Process in the MST Smart Infinity

 

Available modes of the MST Smart Infinity

UV and CCI operation

UV operation without CCI

CCI operation without UV

CCI operation first

Pass mode

UV lamp

– UV lamp 395nm < 0 >
– UV LED: L570 * W456 * H88mm
– UV LED Controller: L384 * W284 *
H180mm
– Controller: 14,2kg
– UV LED lamp: 18.6kg

CCI Controller

PC specifications:
– Type: 19-inch rack (4U)
– Width: 482 mm / Depth: 650 mm / Height: 178 mm /
Weight: 10.50 kg (empty).
– Access to the connections at the rear of the PC.
– Support: Screen on the left side of the device.

 

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Oven UV Mercury

UV mercury oven

Inline UV Mercury oven

The UV mercury oven for single-sided selective conformal coating of printed circuit boards (PCBs) maximizes productivity and yield, saves factory space and reduces PCB handling requirements.

The UV mercury oven is available for integration into the modular Protection Concept line and can be configured for the processing of printed circuit boards in a continuous process using the UV mercury curing method.

Technical details

• HG lamps: HG high-pressure lamps are
required for industrial curing. These work with up to
up to 20 bar due to gas expansion
– Arc tube: An electric arc is ignited via a quartz glass arc tube
quartz glass arc tube that contains mercury and argon.
argon. The light has bandwidths with sharp
concentrations at certain frequencies
– Mercury vapor lamp: gas discharge lamp
– Stops the system: The device is equipped
equipped with a differential pressure switch that
stops the system immediately if the ventilation falls
falls below the prescribed values
– Width adjustment: Electrical and automatic width adjustment
width adjustment
– Humidity control (optional): Air conditioning unit
(humidity and TºC control in closed circuit)

 

Functions

Process monitoring

During the entire protection process< 0 >
process, the Programmed Logic
control (PLC) monitors the loading and
the loading and unloading process,
position of the circuit board and exhaust air
Ventilation for possible solvent-based protection processes.

 

 

Ventilation concept

Unique ventilation design: Allows< 0 >
cooler operation of the oven and extends
the service life of the electronic components.

 

 

50% Of directed light

The reflector supplies over 50% of theUV drying
directed light. The efficiency is
more and more in the course of time:
– Contamination by ozone
– UV surface breakdown
– Temperature on airborne
pollutants

 

 

Specifications for inline modules

– Control system: Instrument control
– UV lamp life can reach 1000-1200 hours
– Focus design import high light reflector lampshade
– Independent cooling area ensures low temperature
temperature when PCB comes out
– The transmission system uses an adjustable speed of
100-2000mm/min

Details on hardness

– The luminosity of the lamp is proportional to the steam
temperature
– Electron arc temperatures with pressure increase
during the warm-up phase
– Ballast resistors required to prevent explosions
– High intensity light – cannot be low Light from
a single area must be distributed

Vorteile

 

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UVLED 395

MSTECH UVLED 395 curing system

MSTECH UVLED 395 curing system – Precise, fast and energy-efficient

The MSTECH UVLED 395 curing system is a state-of-the-art ultraviolet curing system for conformal coatings in electronics manufacturing. It combines maximum energy efficiency with high curing performance and offers excellent process stability thanks to state-of-the-art LED technology at a wavelength of 395 nm. The compact design and easy integration into automated production lines make the system a future-proof solution for demanding production environments.

Technical details

– Wavelength: 395nm.< 0 >Options: 365nm, 385nm, 405nm
– Electrical power: 1800w
– Curing area: 500x400mm (curing option
area 800x500mm)
– Curing side: top side (top and bottom option)
bottom) in the upper conveyor or return conveyor
– Best curing distance: 50-150mm
– Power intensity: 1000mW/cm2 (at 15cm working distance)
working distance)
– Cooling method: Fan cooling
– Humidity control: Air conditioning (humidity
& TºC control in closed loop) (option)
– No warm-up required after switching on: Immediate
Power on/off. It immediately reaches the maximum light
light intensity immediately, whereby the
service life

 

Properties

Flexibility in dimensions

• Support for PCBS boards and pallets
– From small: 50 mm x 50 mm to
full size: 710 mm x 550 mm

 

Board details

• Board with setting: 50-550
mm (1.97-20 in.), front rail fixed
– Component height of the panel: 150 mm
(9.5 in.) above or below the board
– Board/pallet weight: ≤ 12.0 kg/m
(24 lbs.) max.
– Thickness of the board/pallet: 0.6 mm
(0.02 in.) min., 25 mm (1 in.) max.

 

No infrared radiation

Cold light source, suitable for curing
All types of heat-sensitive materials
Lamp control
– Panel display: LCD operation
– Power: 0-100% adjustable
– Temperature monitoring
– Power supply: 110/220VAC
50/60HZ

 

Advantages

Compared to other curing systems

– Simple UV dose production
Concept simple
– Process stability and repeatability are
guaranteed with minimal parameters
– Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
– No additional variables, no
Reflector, longer lamp life

UV-LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Hardness range

• Efficient curing area of 500×400
mm at a distance of 10 to 400 mm

Focused spectrum wavelength 395nm

– All new LED coating materials
have specific wavelengths for
curing
– Other wavelengths are just wasted
energy

 

LED advantages

– Very fast: 100% curing <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm

 

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MST UVLED Bench XL395

MST UVLED Bench XL395 curing system – Precise UV curing in a compact space

The MSTECH UVLED Bench XL395 curing system is a powerful benchtop unit for curing coatings, adhesives and potting compounds on printed circuit boards and electronic components. With a curing area of 500 × 400 mm and a wavelength of 395 nm, the system offers maximum precision, efficiency and energy savings – ideal for laboratory and production environments with limited space.

Efficient LED technology for fast results

The MSTECH UVLED Bench XL395 curing system works with high-performance LEDs and delivers an optical output of up to 1000 mW/cm². The focused radiation at 395 nm achieves uniform and complete curing – in less than 2 seconds.
Thanks to the cold light source without infrared radiation, even sensitive materials can be processed safely and without distortion.

– LED: UVLED
– Wavelength: 395nm.
Options: 365nm, 385nm, 405nm
– LED lifetime: 20000H
– Optical power: 395nm: 1000mw/cm2
– Curing size: 500mm*400mm
– Distance: 130mm
– Power: 1800W
– Cooling: fan cooling
– Temperature: ≤50ºC
– Dimension: outside:755*505*452mm
inside: 500*400*130mm
– Power supply: 220VAC/50HZ – 2m cable

 

Functions

No infrared radiation

Cold light source, suitable for curingAll types of heat-sensitive materials
Lamp control
– Panel display: LCD operation
– Power: 0-100% adjustable
– Monitoring the temperature

 

Irradiance mapping

Irradiance mapping @15cm

 

 

 

 

 

 

Irradiance profile

Irradiance profile @15cm

 

 

 

 

 

 

Advantages

The MST UVLED Bench XL395 system compared to other curing systems

– Simple UV dose production
Concept simple
– Process stability and repeatability are
guaranteed with minimal parameters
– Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
– No additional variables, no
Reflector, longer lamp life

UV LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Focused spectrum wavelength 395nm

– All new LED coating materials
have specific wavelengths for
Curing
– Other wavelengths are just wasted
energy

 

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LED advantages

– Very fast: 100% curing <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm

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MST UVLED Bench L395

MSTECH UVLED Bench L395

MSTECH UVLED Bench L395 curing system – Compact, precise and efficient

The MSTECH UVLED Bench L395 curing system is a compact benchtop unit for precise and energy-efficient UV curing of coatings, adhesives and potting compounds. With a curing area of 260 × 260 mm and a wavelength of 395 nm, the system offers reliable performance with low energy consumption – perfect for laboratory and production environments where quality and precision are crucial.

Technical details

– LED: UVLED
– Wavelength: 395nm.
Options: 365nm, 385nm, 405nm
– LED service life: 20000H
– Optical power: 395nm: 500mw/cm2
– Curing size: 260mm*260mm
– Distance: 30mm~150mm
– Power: 500W
– Cooling: fan cooling
– Temperature: ≤50ºC
– Dimension: outside:500*500*453mm
inside: 260*260*150mm
– Power supply: 220VAC/50HZ – 2m cable

 

Functions

No infrared radiation

Cold light source, suitable for curingAll types of heat-sensitive materials
Lamp control
– Panel display: LCD operation
– Power: 0-100% adjustable
– Monitoring the temperature

 

Irradiance mapping

Irradiance mapping @15cm

 

 

 

 

 

 

Irradiance profile

Irradiance profile @15cm

 

 

 

 

 

 

Advantages

Gegenüber anderen Aushärtungssystemen

– Simple UV dose production
Concept simple
– Process stability and repeatability are
guaranteed with minimal parameters
– Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
– No additional variables, no
Reflector, longer lamp life

UV LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Focused spectrum wavelength 395nm

– All new LED coating materials
have specific wavelengths for
Curing
– Other wavelengths are just wasted
energy

 

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Our partner ->

LED advantages

– Very fast: 100% curing <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm

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IR Curing Oven

MSTECH IR curing oven

MSTECH IR curing oven – Maximizes productivity and yield

The MSTECH IR curing oven is the ideal solution for single-sided and selective conformal coating of printed circuit boards (PCBs). The innovative infrared curing system has been specially developed to enable maximum productivity, precise results and space-saving integration into modern production lines. The targeted use of IR technology significantly accelerates the curing process, reducing production times and increasing overall throughput.

The IR curing oven is perfectly tailored to the requirements of electronics production. It can be seamlessly integrated into the modular MSTECH Protection Concept line and can be flexibly configured for continuous or through-hole processing of PCBs. This modular design ensures maximum adaptability to different production environments – from small series to fully automated high-volume lines.

Thanks to its energy-efficient infrared technology, the MSTECH IR curing oven enables uniform and controlled heat distribution. This leads to a consistently high curing quality, reduces energy consumption and minimizes thermal stress on sensitive components. The compact design saves valuable space in production, while at the same time optimizing the material flow and significantly reducing handling costs.

Technical details of the MSTECH IR curing oven

– Adjustable speed: The transmission system uses an adjustable speed
adjustable speed of 100-2000mm/min
– Electrical supply: Power supply: 3-phase, 380V
50/60Hz. Power consumption: Maximum 7 KVA.
– With adjustment option: Electric and automatic width adjustment
adjustment. Automatic belt width adjustment
– Short wave IR heat source: 2-wave cure
– Medium wave: Primary top-down cure
– Convection heat source: Curing from top to bottom
– Coverage: Infrared radiation (IR) covers the wavelength range above
wavelength range above 800nm and is subdivided into the
into the ranges IR-A, IR-B and IR-C

MSTECH IR curing oven

Properties of the MSTECH IR curing oven

PROCESS MONITORING of the MSTECH IR curing oven

– During the whole protection process,
the Programmed Logic Control
(PLC) module monitors the loading and unloading process
discharging process, the position of the circuit board
and the venting for possible
solvent-based protection processes.

 

 

 

SAFETY

MSTECH IR curing oven

– Safety interlocks prevent the door from
the door from opening during operation.
– Pneumatic safety lock

 

 

 

 

 

MOISTURE CONTROL (optional)

– Air conditioning.humidity & TºCMSTECH IR curing oven
Closed loop control

 

 

 

 

 

 

 

 

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SPECIFICATIONS

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Vertical convection thermal system MSTX-600

MSTX-600 vertical convection thermal system

Vertical convection thermal system MSTX-600

The MSTX-600 vertical convection thermal system is specially designed to
solve the back-end process and bottleneck
in the operating process. This
automatic curing system consists of
seven parts: PCB input device (pallet),
lifting device, transfer device, PCB output device
device, heating device, width adjustment device
width adjustment device, and control system.
The control system is a self-developed
PLC, and the drive motor is a stepper motor.

and servomotor of a well-known brand. Friendly touch screen interface makes the whole systemSystem precise, easy to operate, reliableperformance, continuous curing processand adjustable curing time, making it the bestbest choice for the curing process.

 

Properties

PCB size: 600x600mm (L*W)
• Conveyor: bottom and return
• Distance between slots: 50mm
• Number of slots: 32 cages at the front, 32 cages at the rear
• Weight: more than 6 kg per layer
• Zones: 3 temperature zones and 5 sensors
• Heating control:
» Temperature monitoring probes (thermocouple)
» Heating speed can be adjusted
• Photoelectric sensor: Detection of the position of the printed circuit board
• Fiber optic sensor: Detection of the position of the printed circuit board
• Detection of the stroke limit fiber
• Width adjustment device: The movable rail
moves to adjust the width
• Safety: CE safety measures and protective
devices

 

System workflow

When the device is in operation, the warm
Air flow continuously directed into the chamber.
Once the temperature has reached the set value,
the product (pallet) is placed in the plate layer on the
the product (pallet) is placed in the plate layer on the side, the lifting device
layer upwards until it reaches the transition layer. The
transfer device sends the product to the

exit side, and then the lifting device moves

the product layer by layer downwards

and sends it to the exit level. The exit device sends
products out of the oven; the work cycle
continues to complete the process.

 

Features of the MSTX-600 Vertical Convection Thermal System

HEATING DEVICE

Sistema termico a convezione verticale MSTX-600

The motor drives the wind wheel in the heating box to supply the inside of the stove with heat. The hot air flows through the air ducts on both sides of the appliance and enters the chamber through the grille plate, where it forms the vortex of the air flow, which is sucked into the external outlet and finally forms a circulation flow in the chamber.

 

CONTROL OF THE PRINTED CIRCUIT BOARD FEEDER

MSTX-600 vertical convection thermal system

The speed of the stepper motor is controlled by the main PLC. A photoelectric sensor controls the starting device for PCB centering. A photoelectric limit sensor detects whether the position of the inserted PCB is correct. If not, operation of the system is interrupted. A fiber optic sensor installed in the chamber is used to determine whether the PCB is in place or not.

 

 

 

 

CONTROL OF THE LIFTING DEVICE

MSTX-600 vertical convection thermal system

The components of the lifting mechanism are driven by a servomotor which is connected to the main controller (PLC). The speed of movement and the positioning of the hanger in the chamber are controlled according to the preset program. The fiber for detecting the stroke limit is installed at the lower end of the output. If the output layer falls beyond the detection limit, operation is interrupted.

 

PRINTED CIRCUIT BOARD OUTPUT DEVICE

MSTX-600 vertical convection thermal system

Two parallel chains are installed at the side exit and a pressure device is attached to both chains. The chain is driven by the installed sprocket. A stepper motor is installed below the outlet, which drives the two chain wheels and transports the product from the outlet layers to the connection device outside the chamber. The output is driven by a stepper motor whose speed is controlled by a PLC.

 

 

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TECHNICAL DATA

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