MST UVLED Bench L395

Curing MST UVLED Benchtop L395 for 260 x 260mm products

-Optical output: 500mw/cm2 with 395nm.
-Curing size: 260x260mm, low power consumption
and temperature.
-Applicable to product size maximum width 260mm
and product thickness maximum 60mm.

 

Technical details

– LED: UVLED
– Wavelength: 395nm.
Options: 365nm, 385nm, 405nm
– LED service life: 20000H
– Optical power: 395nm: 500mw/cm2
– Curing size: 260mm*260mm
– Distance: 30mm~150mm
– Power: 500W
– Cooling: Fan cooling
– Temperature: ≤50ºC
– Abmessung: außen:500*500*453mm
inside: 260*260*150mm
– Power supply: 220VAC/50HZ – 2m cable

 

Functions

No infrared radiation

Cold light source, suitable for curing all types of heat-sensitive materials
Lamp control
– Panel display: LCD operation
– Power: 0-100% adjustable
– Monitoring the temperature

 

Irradiance mapping

Irradiance mapping @15cm

 

 

 

 

 

 

Irradiance profile

Irradiance profile @15cm

 

 

 

 

 

 

Advantages

Gegenüber anderen Aushärtungssystemen

– Simple UV dose production
Concept simple
– Process stability and repeatability are
guaranteed with minimal parameters
– Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
– No additional variables, no
Reflector, longer lamp life

UV LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Focused spectrum wavelength 395nm

– All new LED coating materials
have specific wavelengths for
Curing
– Other wavelengths are just wasted
energy

LED advantages

– Sehr schnell: 100% Aushärtung <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm

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MST UVLED Bench XL395

Curing MST UVLED Benchtop XL395 for 500 x 400mm products

-Optical power: 700mw/cm2 with 395nm.
-Curing size: 500x400mm, low power consumption
and temperature.
-Applicable to product size maximum width 500mm
and product thickness maximum 60mm.

 

Technical details

– LED: UVLED
– Wavelength: 395nm.
Options: 365nm, 385nm, 405nm
– LED lifetime: 20000H
– Optical power: 395nm: 1000mw/cm2
– Curing size: 500mm*400mm
– Distance: 130mm
– Power: 1800W
– Cooling: fan cooling
– Temperature: ≤50ºC
– Dimension: outside:755*505*452mm
inside: 500*400*130mm
– Power supply: 220VAC/50HZ – 2m cable

 

Functions

No infrared radiation

Cold light source, suitable for curingn all types of heat-sensitive materials Lamp control
– Panel display: LCD operation
– Output: 0-100% adjustable
– Temperature monitoring

 

Irradiance mapping

Irradiance mapping @15cm

 

 

 

 

 

 

Irradiance profile

Irradiance profile @15cm

 

 

 

 

 

 

Advantages

Compared to other curing systems

– UV dose simple production
Concept simple
– Process stability and repeatability are
guaranteed with minimum parameters
– Full-surface coverage of the panel in a single operation
-Uniform coverage: no wrinkles, no shadows
shadows
– No additional variables, no reflector
reflector, longer lamp life

UV LED irradiation

– UV LED irradiation head with
powerful UV LEDs – covers the entire board
board

Focused spectrum wavelength 395nm

– All new LED coating materials
have specific wavelengths for
curing
– Other wavelengths are just wasted
energy

LED advantages

– Very fast: 100% curing <2 sec.
– Low process temperatures
– Low power consumption
– Low infrastructure requirements
– Small footprint
– Very simple and stable configuration
– Very high component spacing
<400 mm

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UVLED 395

Advanced ultraviolet curing system for conformal coatings

The high-power area light source is integrated into our fully integrated modular system with a simple, flexible control system, conveyor belts and a range of options and accessories to meet all requirements.

The UV radiation source has the best efficiency in the world using high-performance LEDs. The frequency is tuned to 395nm.

Integrated, programmable forced air cooling over the entire surface of 500 mm x 400 mm.

The small footprint is prepared for easy integration into any automated line, full SMEMA compatibility and Industry 4.0 data export functions offer exceptional capabilities and traceability.

Technical details

– Wavelength: 395nm.Options: 365nm, 385nm, 405nm
• Electrical power: 1800w
• Curing range: 500x400mm (curing option
area 800x500mm)
• Curing side: Top side (top and bottom option)
in the upper conveyor or return conveyor
• Best curing distance: 50-150mm
• Power intensity: 1000mW/cm2 (at 15cm
working distance)
• Cooling method: Fan cooling
• Humidity control: Air conditioning (humidity
& TºC control in closed control loop) (option)
• No warm-up required after switching on: Immediately
Switch on/off. It immediately reaches the maximum light
light intensity immediately, whereby the
Service life

 

Properties

Flexibility in dimensions

• Support for PCBS boards and pallets
• From small: 50 mm x 50 mm to
full size: 710 mm x 550 mm

 

Board details

• Board with setting: 50-550
mm (1.97-20 in.), front rail fixed
• Component height of the panel: 150 mm
(9.5 in.) above or below the plate
• Board/pallet weight: ≤ 12.0 kg/m
(24 lbs.) max.
• Thickness of the board/pallet: 0.6 mm
(0.02 inch) min., 25 mm (1 inch) max.

 

No infrared radiation

Cold light source, suitable for curing
All types of heat-sensitive materials
Lamp control
• Panel display: LCD operation
• Power: 0-100% adjustable
• Monitoring the temperature
• Power supply: 110/220VAC
50/60HZ

 

Advantages

Compared to other curing systems

• Simple UV dose production
Concept simple
• Process stability and repeatability are
guaranteed with minimal parameters
• Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
• No additional variables, no
Reflector, longer lamp life

UV-LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Hardness range

• Efficient curing area of 500×400
mm at a distance of 10 to 400 mm

Focused spectrum wavelength 395nm

• All new LED coating materials
have specific wavelengths for
curing
• Other wavelengths are just wasted
energy

 

LED advantages

• Very fast: 100% curing <2 sec.
• Low process temperatures
• Low power consumption
• Low infrastructure requirements
• Small footprint
• Very simple and stable configuration
• Very high component spacing
<400 mm

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Oven UV Mercury

Inline UV Mercury oven

The UV mercury oven for single-sided selective conformal coating of printed circuit boards (PCBs) maximizes productivity and yield, saves factory space and reduces PCB handling requirements.

The UV mercury oven is available for integration into the modular Protection Concept line and can be configured for the processing of printed circuit boards in a continuous process using the UV mercury curing method.

Technische Einzelheiten

• HG lamps: HG high-pressure lamps are
required for industrial curing. These work with up to
20 bar due to gas expansion
• Arc tube: An electric arc is ignited via a
quartz glass arc tube containing mercury and
argon. The light has bandwidths with sharp
concentrations at certain frequencies
• Mercury vapor lamp: gas discharge lamp
• Stops the system: The appliance is equipped with a
differential pressure switch that stops the system immediately
if the ventilation falls below
the prescribed values.
• Width adjustment: electric and automatic
width adjustment
• Humidity control (optional): Air conditioner
(humidity and TºC control in a closed circuit)

 

Functions

Process monitoring

During the entire protection process
monitors the Programmed Logic
controller (PLC) controls the charging and
the loading and unloading process,
position of the circuit board and exhaust air
Ventilation for possible solvent-based protection processes.

 

 

Ventilation concept

Unique ventilation design: Enables
cooler operation of the oven and extends
the service life of the electronic components.

 

 

50% Of directed light

The reflector supplies over 50% of the
directed light. The efficiency is
more and more over the course of time:
• Ozone pollution
• UV surface breakdown
• Temperature on airborne
Pollutants

 

 

Specifications for inline modules

• Control system: Instrument control
• The service life of the UV lamp can reach 1000-1200 hours
• Focus Design Import high light reflector lampshade
• Independent cooling area ensures low
Temperature when PCB comes out
• The transmission system uses an adjustable speed of
100-2000mm/min

Details on hardness

• The luminosity of the lamp is proportional to the vapor
Temperature
• Electron arc temperatures with pressure increase
during the warm-up phase
• Ballast resistors required to prevent explosions
• High intensity light – cannot be low Light off
a single area must be distributed

Vorteile

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MST Smart Infinity

UV LED / FLIPPER / CCAOI

3 functions in 1 device in less than 30 seconds

MST Smart Infinity enables three functions
which are normally managed separately.

• Flipper
• UV LED
• CCAOI (Conformal Coating automatic
optical inspection) Scanner control
The MST Smart Infinity saves space in the
production hall and increases the
Production speed with just one operator.
The system can be integrated into a production line
for electronic PCBAs
.
Further versions are being developed: UV oven
/ Laser labelling / Cleaning and surfaces
Activation.

Technical details

• High-precision camera: PCB detection
Fitting mark, PVB hole & fixing hole, etc.
• Max. PCB size: <=330 x 440mm. Field of vision
Field of vision.
• Max. PCB-Thickness: = 5µm – 8mm
• Max. Component height: Up to 70 mm
• Colour: Recognition of colour, black and white
of fixtures and fittings
• Check the coverage area of the conformal coating:
Tolerances:
>= +/- 0.1 mm at 21µm (20 sec. max
/ 430x330mm) or >= +/- 0.2 mm 42µm
Resolution (10 sec. max. / 430x330mm)
• Thickness of conformal coating: Can check
automatically through calibrated topological view
• Cosmetic defects: Can be checked according to IPC.
Our conformal coating AOI recognises
bubbles larger than 50µm. Smaller bubbles are
normally dust or other impurities.
• Thickness: Can be checked for IC gull leg,
through calibrated topological view
• Recording: all inspection results
• Link to the statistical system: Our engineer
can programme the interface. Customer
Specifications required

 

Process

 

Available modes

UV and CCI operation

UV operation without CCI

CCI operation without UV

CCI operation first

Pass mode

UV lamp

• UV lamp 395nm
• UV LED: L570 * W456 * H88mm
• UV LED controller: L384 * B284 *H180mm
• Controller: 14,2kg
• UV LED lamp: 18,6kg

CCI Controller

PC specifications:
• Type: 19-inch rack (4U)
• Width: 482 mm / Depth: 650 mm / Height: 178 mm /
Weight: 10.50 kg (empty).
• Access to the connections on the back of the PC.
• Support: Screen on the left side of the device.

 

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IR-9

Nordson ASYMTEK’s Select Cure® IR-9 in-line oven is ideal for curing material from the top and bottom in low to high volume production environments. The Select Cure® IR-9 curing oven can be easily customized to meet your conformal coating and dispensing needs. The oven is available in six lengths (3-6 meters) and can be equipped with exhaust or IR curing functionality. Closed-loop process controls regulate the temperature to ensure a repeatable thermal process.

IR-9 data sheet

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UV-9

Nordson ASYMTEK’s Select Cure® UV-9 inline oven is ideal for top and bottom material curing of workpieces up to 420 mm in size at medium to high production volumes
The heart of the Select Cure® UV-9 system lies in the arc lamp technology with adjustable UV intensity. It is combined with a unique ventilation design that dissipates the heat generated by the UV lamp. This combination keeps the temperature and slew rate at an acceptable level while maximizing production and lamp life as the lamps operate cooler.
A closed control loop ensures process reliability and compensates for possible lamp degradation by measuring and adjusting the power levels for UVA. Therefore, the desired profile is kept within +/- 5% of the programmed specifications. Other options and lamp types are available to ensure that the oven meets the customer’s specific requirements while maintaining high performance.

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