Advanced ultraviolet curing system for conformal coatings


The high-power area light source is integrated into our fully integrated modular system with a simple, flexible control system, conveyor belts and a range of options and accessories to meet all requirements.

The UV radiation source has the best efficiency in the world using high-performance LEDs. The frequency is tuned to 395nm.

Integrated, programmable forced air cooling over the entire surface of 500 mm x 400 mm.

The small footprint is prepared for easy integration into any automated line, full SMEMA compatibility and Industry 4.0 data export functions offer exceptional capabilities and traceability.

Technical details


– Wavelength: 395nm.Options: 365nm, 385nm, 405nm
• Electrical power: 1800w
• Curing range: 500x400mm (curing option
area 800x500mm)
• Curing side: Top side (top and bottom option)
in the upper conveyor or return conveyor
• Best curing distance: 50-150mm
• Power intensity: 1000mW/cm2 (at 15cm
working distance)
• Cooling method: Fan cooling
• Humidity control: Air conditioning (humidity
& TºC control in closed control loop) (option)
• No warm-up required after switching on: Immediately
Switch on/off. It immediately reaches the maximum light
light intensity immediately, whereby the
Service life

 

Properties


Flexibility in dimensions

• Support for PCBS boards and pallets
• From small: 50 mm x 50 mm to
full size: 710 mm x 550 mm

 

Board details

• Board with setting: 50-550
mm (1.97-20 in.), front rail fixed
• Component height of the panel: 150 mm
(9.5 in.) above or below the plate
• Board/pallet weight: ≤ 12.0 kg/m
(24 lbs.) max.
• Thickness of the board/pallet: 0.6 mm
(0.02 inch) min., 25 mm (1 inch) max.

 

No infrared radiation

Cold light source, suitable for curing
All types of heat-sensitive materials
Lamp control
• Panel display: LCD operation
• Power: 0-100% adjustable
• Monitoring the temperature
• Power supply: 110/220VAC
50/60HZ

 

Advantages


Compared to other curing systems

• Simple UV dose production
Concept simple
• Process stability and repeatability are
guaranteed with minimal parameters
• Full-surface covering of the panel in a single operation
-Uniform coverage: no creases, no wrinkles, no
Shadow
• No additional variables, no
Reflector, longer lamp life

UV-LED irradiation

• UV-LED irradiation head with
powerful UV LEDs – covers the entire surface of the
Circuit board

Hardness range

• Efficient curing area of 500×400
mm at a distance of 10 to 400 mm

Focused spectrum wavelength 395nm

• All new LED coating materials
have specific wavelengths for
curing
• Other wavelengths are just wasted
energy

 

LED advantages


• Very fast: 100% curing <2 sec.
• Low process temperatures
• Low power consumption
• Low infrastructure requirements
• Small footprint
• Very simple and stable configuration
• Very high component spacing
<400 mm



Contact us for further information