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Vacuum Loader

Vacuum loader for SMT lines

Vacuum loaders for SMT production lines – Automatic, safe, and efficient PCB loading

The vacuum loader is an automatic feeding system for SMT production lines that enables precise and safe loading of PCB stacks.
The top circuit board is lifted from the stack using a robust vacuum system and lowered onto a conveyor belt, which transfers the board to the downstream station.
This minimizes manual effort, increases productivity, and optimizes process reliability in circuit board production.

Efficient loading with precise control

The system is equipped with a touchscreen control and a Mitsubishi PLC, which ensure stable and precise process control.
The operator can choose between bare board loading mode and bypass mode—ideal for flexible production requirements.
All parameters, such as suction height, positioning, and conveyor speed, can be easily set via the control panel, enabling quick changeovers and high user-friendliness.

Stable vacuum system for different PCB sizes

The adjustable positions of the vacuum nozzles enable the safe handling of different PCB sizes and thicknesses.
The robust suction system offers improved stability and ensures reliable lifting even with light or thin circuit boards.
A warning limit alarm informs the operator in good time when a stack is empty, thus avoiding production interruptions.

High process reliability and user-friendliness

An upper safety viewing window with a lock protects the operator while providing a clear view of the work area.
Automatic positioning of the shuttle distance ensures precise release of the PCBs on the conveyor rail, effectively preventing damage.
An integrated PCB counter monitors processing in real time and facilitates production control.

Compact design and easy integration

With its compact design and standardized SMEMA interface, the vacuum loader can be easily integrated into existing SMT lines.
The rail width is conveniently adjusted using a hand crank, allowing the system to be quickly converted to different PCB formats.
All components are ESD-safe to protect sensitive assemblies from electrostatic discharge.

Technical data

  • Transfer height: 900 mm ±50 mm
  • Transmission direction: From left to right
  • PCB cycle time: 3–7 seconds (adjustable)
  • Operating side: front of the machine
  • Fixed splint: Front
  • Interface: SMEMA-compatible
  • Conveyor belts: ESD flat belts
  • PCB edge support: 4 mm
  • Component spacing: 20 mm at the top, 20 mm at the bottom
  • Circuit board thickness: ≥ 0.6 mm
  • Max. PCB weight: 1 kg
  • Stack height: 240 mm (fixed)
  • Capacity: Up to 400 PCBs (0.6 mm thick)
  • Air supply: 4–6 bar
  • Voltage: 220V / 110V, single-phase, 50–60Hz
  • Control: Mitsubishi PLC
  • Safety: CE certified

Standard features at a glance

  • Touch panel control with Mitsubishi PLC
  • Two operating modes: Bare-Board & Bypass
  • Vacuum nozzles with variable positioning
  • Improved intake stability thanks to robust system
  • Automatic positioning & precise PCB release
  • Early warning system for empty stack
  • Safety-locked viewing window
  • Manual rail width adjustment

The vacuum loader for SMT lines is the perfect solution for precise, clean, and safe PCB handling—ideal for modern electronics manufacturing that prioritizes process automation and productivity.

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Bare Boards Loader-Destacker

PCB loader for SMT line

PCB loader for SMT line – precision in PCB loading

The PCB Loader for SMT lines is specially designed for automated loading of printed circuit boards into the SMT manufacturing process. It ensures a smooth, continuous flow of material and guarantees gentle transfer of each PCB to the next machine. Unique separation cams lift individual PCBs from the stack and place them securely on the ESD belts—perfect for sensitive electronics.

Intelligent control with Mitsubishi PLC

Dank der integrierten Mitsubishi PLC-Programmsteuerung läuft der Prozess stabil und zuverlässig. Der Bediener kann zwischen Bypass- und Entstaplermodus wählen. Dadurch bleibt der PCB Loader für SMT-Linie flexibel und anpassbar. Eine intuitive Touchscreen-Bedienung ermöglicht eine einfache Steuerung aller Parameter und eine schnelle Anpassung an Produktionsänderungen.

High efficiency and short cycle times

The machine offers one of the shortest loading cycles in the industry – between 3 and 7 seconds per PCB. Even thin circuit boards with a thickness of 0.6 mm are processed with precision. Continuous loading keeps the SMT line productive without interruption. An advance signal alarm provides early warning when the PCB sub-stack height is nearing its end.

Ergonomics and safety

The PCB Loader impresses with its user-friendly operation. Width adjustment is smooth and parallel via a crank wheel, with a motorized option also available. All doors are locked to ensure maximum operational safety. Naturally, the system is CE-certified and fully SMEMA-compatible, enabling easy integration into existing production lines.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Transmission direction: From left to right

  • PCB cycle time: 3–7 s (adjustable)

  • PCB thickness: 0.6–3.5 mm

  • Permissible component spacing: top 20 mm, bottom 20 mm

  • Air supply: 0.4 MPa

  • Voltage: 220 V / 110 V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certification

Optional extras for added convenience

The PCB Loader for SMT lines can be customized to meet specific requirements. Possible options include motorized or automatic width adjustment, a conveyor belt extension for convenient stack loading, or an Ethernet interface for communication with CMS software.

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Single Magazine Loader & Destacker Combined system

PCB magazine loader for SMT line

PCB magazine loader for SMT line – Automated loading and destacking

The PCB magazine loader for SMT lines was developed to transport printed circuit boards precisely into the production line. The system combines an independent destacker with a single magazine loader, ensuring maximum efficiency and production stability. This makes it ideal for modern SMT production lines that require high throughput times and reliable automation.

Flexible control and precise positioning

The integrated Mitsubishi PLC program control ensures stable operation and maximum process reliability. The operator can flexibly switch between loading and unloading modes, depending on the requirements of the production line. The position of the ejector can be precisely centered to place the circuit boards exactly.

A stepper motor-driven slide further improves operational stability—a prerequisite for consistent feeding and unloading. All parameters can be easily set and monitored via the user-friendly touchscreen control panel.

High efficiency and easy handling

The PCB magazine loader for SMT lines offers short magazine change times – 30 seconds as standard, or optionally as little as 15 seconds. The magazine can be conveniently replaced from the rear, minimizing downtime. A motor-driven magazine feed and ejector on the platform ensures fully automatic handling.

In addition, a lighthouse display makes it easier to monitor the machine status. This allows operating personnel to see at a glance whether operation is running smoothly.

Technical performance data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Platform load capacity: over 100 kg

  • Magazine change time: 30 seconds (optional 15 seconds)

  • Transmission direction: From left to right

  • Operating side: front of the machine

  • Fixed splint: Front

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 80 mm, bottom 40 mm

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Reliability for industrial applications

Thanks to its robust construction and sophisticated design, the PCB magazine loader for SMT lines is ideal for continuous operation. The flexible platform accommodates various standard magazines and easily adapts to different production requirements. The combination of precise control, automated magazine change, and high load capacity makes it an efficient solution for demanding SMT environments.

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Multi Magazine Loader System – for Coating line

PCB magazine loader for painting system

PCB magazine loader for painting system – Efficient and safe in the coating process

The PCB magazine loader for coating systems was specially developed for use in coating and painting systems. The system ensures the precise transport of printed circuit boards (PCBs) into the production line and is fully equipped with a protective cover and a powerful extraction system. This reliably removes vapors from the coating system, significantly improving occupational safety and air quality in production.

Maximum safety through intelligent extraction

The machine is equipped with an inline air extraction monitoring system that continuously monitors the exhaust air flow. In the event of a malfunction, the external exhaust air stop alarm system is automatically activated. These functions not only protect the operating personnel, but also ensure the constant safe operation of the entire painting system.

The fully sealed cover also contributes to a safety-friendly working environment. This minimizes the risk of steam or particle leakage—ideal for sensitive production areas with strict environmental requirements.

Reliable control and flexible handling

The PCB magazine loader for the coating system is precisely controlled by a Mitsubishi PLC program control. It is easily operated via a touchscreen control panel that clearly displays all processes. A signal tower display provides information about the current operating status at all times.

The position of the ejector can be centered precisely on the circuit boards, and the stepper motor-driven slide significantly improves working stability. The magazine can also be conveniently replaced from the rear, enabling quick magazine changes during operation.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Platform load capacity: over 100 kg

  • Magazine change time: 30 seconds (optional 15 seconds)

  • Transmission direction: From left to right

  • Operating side: Front

  • Fixed splint: Front

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 80 mm, bottom 40 mm

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Powerful, secure, and compatible

Thanks to its robust design and precise control, the PCB magazine loader for coating systems is optimally designed for continuous operation. Its SMEMA compatibility guarantees easy integration into existing SMT or coating lines. Especially in combination with modern coating systems, the system contributes to significantly higher process reliability and production quality.

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Dual Magazine Loader

Dual-lane PCB magazine loader for SMT line

Dual-lane PCB magazine loader for SMT line – Maximum efficiency on two tracks

The dual-lane PCB magazine loader for SMT lines is specially designed to load PCBs into the SMT production line efficiently and in a space-saving manner. Thanks to its dual-lane transport capability, the system can process two PCB lanes simultaneously, significantly increasing production throughput. The innovative pusher design ensures fast, even feeding and reduces the required line length—a decisive advantage in modern electronics manufacturing with limited space.

Precise control with Mitsubishi PLC

The Mitsubishi PLC program control ensures stable and reliable operation of the system. Operators can choose between single-lane and dual-lane transport modes to respond flexibly to different production requirements. The touchscreen user interface allows easy adjustment of all parameters and provides a clear overview of the process.

A lighthouse display provides information about the operating status of the machine at all times, ensuring that production remains transparent and secure. Thanks to its SMEMA-compatible interface, the dual-lane PCB magazine loader for SMT lines can be easily integrated into any SMT production environment.

Robust mechanics and high stability

A stepper motor-driven slider ensures particularly precise movement and improves operational stability. The position of the ejector can be individually adjusted to the position of the circuit board to prevent damage and ensure accurate transfer.

The dual-lane PCB magazine loader for SMT lines is also equipped with a flexible platform that can accommodate standard magazines. These can be replaced from the rear, which simplifies handling and minimizes downtime. Automatic motorized magazine insertion and removal further increases ease of use.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Platform load capacity: over 100 kg

  • Transmission direction: From left to right

  • Operating side: Front

  • Fixed splint: Front

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 50 mm, bottom 25 mm

  • Magazine capacity: 2 magazines

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Efficiency meets flexibility

With its space-saving design, high load capacity, and the ability to load two PCBs simultaneously, the dual-lane PCB magazine loader for SMT lines is an ideal solution for companies looking to optimize their production capacities. The combination of precision, flexibility, and reliable control makes the system an indispensable part of modern SMT automation.

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Single magazine loader (space-saving)

Single magazine PCB loader for SMT line

Single magazine PCB loader for SMT line – Compact solution for small production volumes

The single-magazine PCB loader for SMT lines was developed specifically for applications in which small quantities of printed circuit boards need to be loaded into the production line. The system is ideal for manual or semi-automatic processes as well as for production steps in which only one magazine is required. Front accessibility makes the magazine easy to insert and replace, which makes operation particularly convenient.

Precise control and easy operation

The integrated Mitsubishi PLC program control ensures stable, reliable operation and precise control of all movements. Parameters such as cycle time, positioning, and operating mode can be set intuitively via the touchscreen control panel.

A lighthouse display shows the current machine status, allowing operators to see at a glance whether the process is running smoothly. Thanks to its SMEMA-compatible interface, the single-magazine PCB loader for SMT lines can be easily integrated into existing SMT production systems.

Stable mechanics and smooth operation

A stepper motor-driven slider ensures smooth, low-vibration transport of the circuit boards. The position of the ejector can be individually centered to enable precise transfer to the next machine.

The system is designed for standard magazines that can be easily replaced from the rear. Automatic magazine insertion and removal via an integrated motor ensures additional ease of use and reduces manual effort.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Platform load capacity: over 100 kg

  • Transmission direction: From left to right

  • Operating side: Front

  • Fixed splint: Front

  • Magazine change time: 30 seconds (optional 15 seconds)

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 3 mm

  • Component spacing: top 50 mm, bottom 25 mm

  • Magazine capacity: 1 magazine

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Efficient solution for flexible production

With its compact design and user-friendly controls, the single-magazine PCB loader for SMT lines is ideal for small production runs or laboratory environments. It enables precise PCB handling with minimal space requirements and minimal maintenance.

With its combination of Mitsubishi control, SMEMA compatibility, and CE certification, the system offers a perfect balance between safety, efficiency, and user-friendliness.

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Multi magazine loader (space-saving type)

Automatic L-type PCB magazine loader for SMT line

Automatic L-type PCB magazine loader for SMT line – Compact efficiency for modern production lines

The automatic L-type magazine loader for SMT lines has been specially developed to load printed circuit boards quickly, safely, and in a space-saving manner into the SMT production line. Its L-shaped design allows for optimal use of space, as the magazine transport section can be flexibly positioned at the front, rear, or side of the machine, depending on the customer’s production layout. This significantly reduces the line length without compromising performance or stability.

Flexible control and precise handling

The integrated Mitsubishi PLC program control ensures maximum reliability and precise process control. All parameters such as cycle time, conveyor direction, and operating mode can be conveniently set via the user-friendly touchscreen panel.

The automatic L-type PCB magazine loader for SMT lines is equipped with a light tower display that shows the current machine status at all times. This keeps operators informed about the progress of the process at all times.

The system is fully SMEMA-compatible and can therefore be seamlessly integrated into existing SMT lines.

Stability through intelligent mechanics

A stepper motor-driven slider ensures smooth and precise movements, significantly improving operational stability. The position of the ejector can be individually adjusted to center circuit boards precisely and prevent damage during transfer.

The flexible platform accommodates various standard magazines, which can be easily exchanged from the rear. The automatic motorized insertion and removal of the magazines ensures smooth operation and saves valuable time in everyday production.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Transmission direction: From left to right

  • Operating side: Front

  • Fixed splint: Front

  • Magazine change time: 30 seconds (optional 15 seconds)

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 50 mm, bottom 25 mm

  • Magazine capacity: top 1, bottom 2, middle 1

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Space-saving design, maximum performance

With its compact design and flexible structure, the automatic L-type PCB magazine loader for SMT lines is ideal for production environments with limited space. It combines modern control technology, robust mechanics, and simple operation to create a highly efficient solution for automatic PCB handling.

The system offers the perfect balance between space savings, process reliability, and high production speed—ideal for anyone looking to optimize their SMT line.

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Multi magazine Loader

Quadruple PCB magazine loader for SMT line

Quadruple PCB magazine loader for SMT line – Maximum capacity for high production volumes

Der Vierfach PCB Magazinlader für SMT-Linie wurde speziell für Fertigungsumgebungen mit hohem Produktionsvolumen entwickelt. Er ermöglicht das Laden von bis zu vier Magazinen gleichzeitig, wodurch Stillstandzeiten minimiert und Produktionsabläufe optimiert werden. Dank der frontseitigen Zugänglichkeit sind alle Magazine leicht erreichbar, was die Bedienung vereinfacht und die Effizienz deutlich steigert.

Dieses System ist die ideale Lösung für Hersteller, die eine zuverlässige, schnelle und stabile Zuführung von Leiterplatten in ihre SMT-Linie benötigen.

Precise control and easy operation

The integrated Mitsubishi PLC program control guarantees maximum process reliability and precise control of all movements. The touchscreen control panel allows you to conveniently set and monitor all parameters—from loading speed to ejector positioning.

A light tower display shows the current machine status and enables a quick response in the event of malfunctions or process changes. Thanks to the SMEMA-compatible interface, the quad PCB magazine loader for SMT lines can be seamlessly integrated into existing SMT production lines.

Stability, capacity, and reliability

The robust construction and stepper motor-driven slider ensure smooth movement and excellent working stability. The position of the ejector can be precisely aligned with the circuit boards to prevent damage during transfer.

The flexible platform is designed for standard magazines that can be replaced from the rear. The system enables automatic magazine insertion and removal via a motor, minimizing operating effort and increasing operational safety.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Transmission direction: From left to right

  • Lifting platform Max. Load: over 100 kg

  • Operating side: Front

  • Fixed splint: Front

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 50 mm, bottom 25 mm

  • Magazine capacity: top 1, bottom 2, center 1 (4 magazines total)

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

High performance for demanding SMT lines

With its quadruple capacity, the quadruple PCB magazine loader for SMT lines offers a particularly efficient solution for high-volume production environments. Its robust mechanics, precise control, and SMEMA compatibility make it an indispensable component of modern SMT automation.

The system was developed to optimally combine productivity, process reliability, and ease of use—a powerful solution for electronics manufacturers striving for maximum efficiency.

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Single magazine Loader

Single magazine PCB magazine loader for SMT line

Single magazine PCB magazine loader for SMT line – Compact, precise, and reliable

The single PCB magazine loader for SMT lines was developed to efficiently load PCBs into a production line, especially for smaller quantities or special applications involving underside processing. This compact unit can hold one magazine, which is easily accessible from the front or rear of the machine. This makes it ideal for flexible manufacturing environments with limited space or changing production processes.

Precise control with Mitsubishi PLC

At the heart of the system is the Mitsubishi PLC program control, which ensures stable and precise operation. The machine can be controlled via a user-friendly touchscreen control panel, which allows all parameters such as cycle times, movements, and operating modes to be easily set.

A lighthouse display indicates the current status of the system, allowing operators to see the operating status at any time. Thanks to the SMEMA-compatible interface, the single-magazine PCB magazine loader for SMT lines can be easily integrated into any existing SMT production line.

Stable mechanics and precise movements

The stepper motor-driven slider ensures smooth, vibration-free movements and improves working stability. The position of the slider can be precisely adjusted to the center of the circuit boards to ensure smooth and accurate handling.

The flexible platform accommodates standard magazines that are easy to replace. The automatic motorized magazine feed and ejection ensures smooth handling and significantly reduces manual effort. This keeps the production flow constant—even at low volumes.

Technical data at a glance

  • Transfer height: 900 mm ± 50 mm

  • Transmission direction: From left to right

  • Operating side: Front

  • Fixed splint: Front

  • Interface: SMEMA-compatible

  • Conveyor belts: ESD flat belts

  • PCB edge support: 4 mm

  • Component spacing: top 50 mm, bottom 25 mm

  • Magazine capacity: Single magazine

  • Air supply: 4–6 bar

  • Voltage: 220V / 110V, single-phase, 50–60 Hz

  • Control: Mitsubishi PLC

  • Safety: CE certified

Efficient for small production volumes

The single-magazine PCB magazine loader for SMT lines combines compact design, simple operation, and reliable mechanics. It is the perfect choice for small production runs, test lines, or laboratory environments. Thanks to its high flexibility and SMEMA compatibility, it can be easily integrated into existing SMT systems, contributing to an efficient production process.

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SPEA Board Handling

SPEA Board Handling

SPEA Board Handling – Minimized footprint, maximum effectiveness

With SPEA’s board handling system, you benefit from a state-of-the-art solution that combines efficiency and precision in a compact space. Fully automated transport of PCBs between the rack and tester minimizes manual intervention, shortens process times, and significantly increases the productivity of your production. The system impresses with its reliable assembly handling, short cycle times, and optimal use of available production space—ideal for modern, automated test environments.

Fully compatible—automated board handling for all inline-capable SPEA testers

The automated board handling system, developed and produced by SPEA, enables the automatic loading of assemblies and components from rack to tester and from tester to rack.

The handling modules are fully compatible with all inline-capable SPEA test systems – both existing and new systems. The use of SPEA modules ensures absolute compatibility between handling and tester, and therefore reliable production. Our customer service offers you professional support during installation and beyond.

Modular handling equipment with a small footprint

The automated board handling system from SPEA is characterized by a compact, modular architecture and thus offers a cost-effective system with a small footprint.

The modular architecture allows you to configure your handling system to suit your needs. The modules can be added, exchanged or moved within the same or in other test cells to change the conveying path (pass-back, pass-through or mixed). This means you are optimally equipped for every requirement in current or future production.

All modules of the SPEA handling system require only 1/3 of the floor space of conventional handling segments. The smallest module has a footprint of just 0.7 square meters. A typical pass-through configuration takes up just 1.31 square meters of space – compared to 3.38 square meters for conventional automation solutions.

Rack positioning can be carried out manually or automatically in various ways, e.g. with AGVs, robots, conveyor belts or local magazine buffers. The rack positioning height is programmable to simplify operating procedures or to set the correct height for operation with robots or AGVs.

SPEA Board Handling – Designed for the future of testing

The handling of the assembly is completely controlled by the SPEA tester software. Communication between the tester and LAN via the Ethernet TCP/IP interface utilizes the benefits of Industry 4.0: production and sensor data can be transferred to big data systems for predictive maintenance.

The SPEA handling system consists of durable, maintenance-free modules to ensure operational reliability over a long period of time. The sensors used in combination with the software used ensure that all steps are carried out in a fully controlled manner.

Full integration with SPEA tester and software

Installation of the SPEA handling modules is professional and simple: they simply need to be connected to the power supply and the communication interfaces of the tester (SMEM, Hermes, TCP/IP) – that’s it! The tester software contains all the necessary drivers for controlling automated handling.

The desired operating mode of the handling system (e.g. pass-through or pass-back) can be selected directly in the test program, so that no additional operating effort is required when changing products.

The sorting of the assemblies can also be defined directly in the test program. For example, with pass-fail sorting in the same magazine, in separate magazines or in permanently assigned magazine slots.

 

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