a_Blog Vanstron Archives - Page 2 of 4

21. December 2023/by Dominic Stadler

Additional buffers ->

Mini Vertical Buffer

The Mini Vertical Buffer is a space-saving and versatile solution for modern SMT production lines. With an integrated 500 mm conveyor and intelligent control system, it can be used flexibly as a loader, unloader, or good/bad separator. The Mini Buffer thus increases efficiency and flexibility in any production environment.

Flexible operating modes for maximum customization

The Mini Vertical Buffer offers five different operating modes: LIFO, Loader, Unloader, Throughput, and NG Reject. This versatility allows for optimal adaptation to different manufacturing scenarios. Mode changes can be made quickly and easily using the hand control, allowing the operator to respond flexibly to production requirements.

Mini Vertical Buffer – Intelligent control and precise operation

Thanks to PLC control and touchscreen operation, the buffer can be controlled intuitively and precisely. Motorized width adjustment allows quick adaptation to different PCB sizes, while tube-mounted status lights clearly indicate the current operating status of the machine.

Compact design with high efficiency

The Mini Buffer combines a space-saving design with high performance. The buffer zone capacity is 10 PCBs, while the total storage capacity is up to 20 PCBs. The vertical design makes optimal use of the available space – ideal for production lines with limited space.

SMEMA compatibility and integration

The system is fully SMEMA-compatible and can be easily integrated into existing production lines. This makes the Vertical Buffer the perfect addition to other automation modules in SMT processes. Its reliability, user-friendliness, and flexibility make it a valuable component in any modern production line.

Advantages of the Mini Vertical Buffer

Five operating modes: LIFO, Loader, Unloader, Throughput, NG Reject
Easy switching via manual control
PLC-controlled control system with touchscreen
Motorized width adjustment
Status indicator via pipe-mounted lights
Buffer zone capacity: 10 PCBs, total capacity: 20 PCBs
SMEMA-compatible

Technical data

Transfer heights: 900mm+/-50mm

Transmission direction: From left to right

Operating side: front of the machine

Fixed rail: front of the machine

Interface: SMEMA

Conveyor belts: ESD flat belts

PCB edge support: 4mm

Permissible component spacing: 20 top + 15mm bottom

Speed of the belts: 0-12m/min (adjustable)

Max. per PCB: 3kg

Max. combined PCB weight: 30kg

PCB capacity: 10pcs.

Safety: CE certificates

Control system: PLC

Voltage:220V/ 110V , single-phase, phase, 50-60Hz

Optional:

• Infeed conveyor and outfeed conveyor
• Automatic adjustment of the conveyor belt width via software
• Cooling fan – Cooling options
• NG plate rejection functions

21. December 2023/by Dominic Stadler

Additional buffers ->

Vertical Buffer FIFO/LIFO 20 – For tall components

Vertical FIFO/LIFO buffer 20 - For tall components

Vertical Buffer FIFO/LIFO 20 – For tall components

The Vertical Buffer FIFO/LIFO 20 – For tall components was specially developed to safely buffer printed circuit boards with larger components between SMT machines. Thanks to its compact and robust design, this buffer ensures smooth material flow control and a significant increase in production efficiency.

Efficient buffer management for tall components

With its FIFO, LIFO, and bypass functions, the Vertical Buffer FIFO/LIFO (20 slots) enables flexible adaptation to different manufacturing processes for tall components. The targeted temporary storage of printed circuit boards optimizes the production flow and minimizes downtime—even for PCBs with taller components.

Precise control and high reliability

The integrated Panasonic PLC program control ensures precise processes and maximum stability. The servo motor system guarantees smooth movements and improves work efficiency. A clearly visible light tower display keeps the operating personnel informed about the operating status of the machine at all times – ideal for use in automated SMT lines.

Robust construction and high safety

The enclosed CE design offers a high level of safety and protects sensitive components. The motorized adjustment of the conveyor belt and rack allows the system to be easily adapted to different PCB heights and formats. The built-in rack structure offers space for up to 20 circuit boards, enabling optimal use of the available space.

User-friendly operation

The touchscreen control panel is clearly structured and allows intuitive control of all functions. The vertical buffer FIFO/LIFO (20 slots) – for tall components – is fully SMEMA-compatible and can be easily integrated into existing SMT production lines. In addition, pitch settings can be selected individually to flexibly adjust acoustic signals.

Advantages of the Vertical Buffer FIFO/LIFO (20 slots)

Ideal for printed circuit boards with tall components
FIFO, LIFO, and bypass operation selectable
Panasonic PLC control for maximum precision
Efficient servo motor system
Motorized conveyor belt and shelf adjustment
CE-certified safety design
Storage capacity for 20 PCBs
SMEMA-compatible

Technical data

Transfer heights: 900mm+/-50mm

Transmission direction: From left to right

Operating side: front of the machine

Fixed rail: front of the machine

Interface: SMEMA

Conveyor belts: ESD flat belts

PCB edge support: 4mm

Permissible component spacing: 70mm

Distance of the slot: 70mm

PCB capacity: 20pcs.

Air supply:4-6 bar

Safety: CE certificates

Control system: PLC

Voltage:220V/ 110V , single-phase, phase, 50-60Hz

Optional:

• Infeed conveyor and outfeed conveyor
• Automatic adjustment of the conveyor belt width via software
• Cooling fan – Cooling options
• NG plate rejection functions

21. December 2023/by Dominic Stadler

Dual Lane Vertical Buffer-FIFO/LIFO (50 Slots)

Dual Lane Vertical Buffer FIFO/LIFO (50 slots)

The Dual Lane Vertical Buffer FIFO/LIFO (50 slots) is a powerful solution for modern SMT production lines that demand maximum efficiency and flexibility. Its dual-lane design allows two PCB lanes to be processed simultaneously, ensuring a continuous production flow.

Efficient FIFO and LIFO buffering

With its FIFO, LIFO, and bypass functions, the Vertical Buffer offers maximum adaptability to different production strategies. The buffer optimizes material flows between SMT machines and reduces downtime by intelligently storing printed circuit boards temporarily.

Precise control with Panasonic PLC

The system is equipped with a Panasonic PLC program control system, which ensures reliable and stable operation. The integrated servo motor system guarantees precise movement of the conveyor belts and significantly increases work efficiency. A clearly visible light tower display provides information about the current operating status of the machine—ideal for continuous industrial use.

Robust and safe construction

The enclosed CE design protects internal components and increases operational safety. The motorized adjustment of the conveyor belt and rack allows the system to be quickly adapted to different PCB sizes. The built-in rack structure offers space for up to 50 printed circuit boards, ensuring high production capacity.

User-friendliness and integration

The touchscreen control panel allows for easy and intuitive control of all functions. The Vertical Buffer is fully SMEMA-compatible, allowing it to integrate seamlessly into existing SMT production lines. Selectable pitch settings facilitate acoustic monitoring of the machine status.

Advantages of the Dual Lane Vertical Buffer FIFO/LIFO (50 slots)

Dual-lane design for parallel processing
Supports FIFO, LIFO, and bypass mode
Panasonic PLC control for maximum precision
Efficient servo motor system
Motorized conveyor belt and shelf adjustment
CE-certified safety design
Capacity for 50 PCBs
SMEMA-compatible

Technical data

Transfer heights: 900mm+/-50mm

Transmission direction: From left to right

Operating side: front of the machine

Fixed rail: front of the machine

Interface: SMEMA

Conveyor belts: ESD flat belts

PCB edge support: 4mm

Permissible component spacing: Top 25mm, bottom 25mm

Slot spacing: 30mm (top 15mm+bottom 15mm)

PCB capacity: 50pcs.

Air supply:4-6 bar

Safety: CE certificates

Control system: PLC

Voltage:220V/ 110V , single-phase, phase, 50-60Hz

Optional:

– Infeed conveyor and outfeed conveyor
– Automatic adjustment of the conveyor belt width via software
– Cooling fan – Cooling options
– NG plate rejection functions

Buffer aggiuntivi ->

21. December 2023/by Dominic Stadler

Vertical Buffer FIFO/LIFO 25

Vertical Buffer FIFO/LIFO (25 Slots)

The Vertical Buffer FIFO/LIFO (25 slots) is a versatile and compact solution for buffering printed circuit boards in automated SMT production lines. Thanks to its intelligent control system and modular design, it improves material flow between machines and ensures greater work efficiency.

Flexible FIFO and LIFO functions

The vertical buffer FIFO/LIFO (25 slots) supports various operating modes such as FIFO, LIFO, and bypass to adapt flexibly to production requirements. Targeted buffering of printed circuit boards ensures optimal utilization of the production line, reducing downtime and stoppages.

Intelligent control with Panasonic PLC

Equipped with a Panasonic PLC program control, the buffer offers precise and reliable processes. The servo motor system further increases work efficiency and ensures smooth, stable movements of the conveyor belts. An integrated signal tower display informs the operator about the current operating status at all times.

Robust construction and high safety

The enclosed CE design ensures maximum safety and protects sensitive components. The motorized conveyor belt and shelf adjustment allow the system to be quickly adapted to different PCB sizes. The built-in rack structure offers space for up to 25 printed circuit boards and ensures a compact design.

User-friendly operation

The touchscreen control panel makes operating the Vertical Buffer simple and intuitive. In addition, the device is fully SMEMA-compatible, allowing it to be easily integrated into existing SMT lines. Selectable pitch settings further enhance user-friendliness in daily operation.

Advantages of the vertical FIFO/LIFO buffer (25 slots

Flexible operation: FIFO, LIFO, and bypass mode
Panasonic PLC-Steuerung für hohe Präzision
Efficient servo motor system
Integrated lighthouse display
Motorized conveyor belt adjustment
Robust CE-certified construction
Storage space for 25 PCBs
SMEMA-compatible

Technical data of the

Transfer heights: 900mm+/-50mm

Transmission direction: From left to right

Operating side: front of the machine

Fixed rail: front of the machine

Interface: SMEMA

Conveyor belts: ESD flat belts

PCB edge support: 4mm

Permissible component spacing: Top 25mm, bottom 25mm

Slot spacing: 30mm (top 15mm+bottom 15mm)

PCB capacity: 20pcs or 25pcs

Air supply:4-6 bar

Safety: CE certificates

Control system: PLC

Voltage:220V/ 110V , single-phase, phase, 50-60Hz

Optional:

– Infeed conveyor and outfeed conveyor
– Automatic adjustment of the conveyor belt width via software
– Cooling fan – Cooling options
– NG plate rejection functions

Additional buffer ->

21. December 2023/by Dominic Stadler

SPI/AOI Vertical Buffer 25

SPI/AOI Vertical Buffer (25 Slots)

The SPI/AOI Vertical Buffer (25 slots) was specially developed for inspection processes in SMT production lines. This unit works seamlessly with SPI and AOI machines to intelligently separate NG (non-good) and OK (good) boards. While fault-free PCBs are transported onward without interruption, NG boards can be conveniently stored on the shelf and visually inspected by the operator.

Intelligent control for maximum efficiency

The SPI/AOI vertical buffer (25 slots) uses a modern Mitsubishi PLC control system for precise and reliable operations. The system allows the selection of different operating modes such as FIFO, LIFO, bypass, or NG reject. Thanks to the integrated servo motor system, high working efficiency and process reliability are guaranteed.

Flexible and secure construction

With its robust, enclosed CE design, the buffer offers maximum safety in production. The motorized conveyor belt and shelf adjustment allows easy adaptation to different PCB sizes. In addition, separately driven buffer conveyors ensure a smooth material flow. The integrated rack structure allows a storage capacity of up to 25 printed circuit boards.

User-friendly operation and SMEMA compatibility

The touchscreen control panel is user-friendly and offers clear, intuitive control. The SPI/AOI vertical buffer (25 slots) is fully SMEMA-compatible and can be easily integrated into existing production lines. Selectable pitch settings allow the operator to customize acoustic signals.

Advantages of the SPI/AOI Vertical Buffer 25

Intelligent NG/OK separation on all conveyor belt units
Flexible FIFO/LIFO/bypass options
Mitsubishi PLC control system
Servo motor system for high efficiency
Motorized adjustment of conveyor belt & shelf
25 PCB memory slots
SMEMA-compatible

Technical data

Transfer heights: 900mm+/-50mm

Transmission direction: From left to right

Operating side: front of the machine

Fixed rail: front of the machine

Interface: SMEMA

Conveyor belts: ESD flat belts

PCB edge support: 4mm

Permissible component spacing: Top 25mm, bottom 25mm

Distance of the slot: 22mm

PCB capacity: 20PCS

Air supply:4-6 bar

Safety: CE certificates

Control system: PLC

Voltage:220V/ 110V , single-phase, phase, 50-60Hz

Optional:

• Outlet conveyor
• Automatic adjustment of the conveyor belt width via software
• Additional capacity for PCB boards

Additional buffer ->

21. December 2023/by Dominic Stadler

a_Blog Vanstron, Loader

Vacuum Loader

Vacuum loaders for SMT production lines – Automatic, safe, and efficient PCB loading

The vacuum loader is an automatic feeding system for SMT production lines that enables precise and safe loading of PCB stacks.
The top circuit board is lifted from the stack using a robust vacuum system and lowered onto a conveyor belt, which transfers the board to the downstream station.
This minimizes manual effort, increases productivity, and optimizes process reliability in circuit board production.

Efficient loading with precise control

The system is equipped with a touchscreen control and a Mitsubishi PLC, which ensure stable and precise process control.
The operator can choose between bare board loading mode and bypass mode—ideal for flexible production requirements.
All parameters, such as suction height, positioning, and conveyor speed, can be easily set via the control panel, enabling quick changeovers and high user-friendliness.

Stable vacuum system for different PCB sizes

The adjustable positions of the vacuum nozzles enable the safe handling of different PCB sizes and thicknesses.
The robust suction system offers improved stability and ensures reliable lifting even with light or thin circuit boards.
A warning limit alarm informs the operator in good time when a stack is empty, thus avoiding production interruptions.

High process reliability and user-friendliness

An upper safety viewing window with a lock protects the operator while providing a clear view of the work area.
Automatic positioning of the shuttle distance ensures precise release of the PCBs on the conveyor rail, effectively preventing damage.
An integrated PCB counter monitors processing in real time and facilitates production control.

Compact design and easy integration

With its compact design and standardized SMEMA interface, the vacuum loader can be easily integrated into existing SMT lines.
The rail width is conveniently adjusted using a hand crank, allowing the system to be quickly converted to different PCB formats.
All components are ESD-safe to protect sensitive assemblies from electrostatic discharge.

Technical data

Transfer height: 900 mm ±50 mm
Transmission direction: From left to right
PCB cycle time: 3–7 seconds (adjustable)
Operating side: front of the machine
Fixed splint: Front
Interface: SMEMA-compatible
Conveyor belts: ESD flat belts
PCB edge support: 4 mm
Component spacing: 20 mm at the top, 20 mm at the bottom
Circuit board thickness: ≥ 0.6 mm
Max. PCB weight: 1 kg
Stack height: 240 mm (fixed)
Capacity: Up to 400 PCBs (0.6 mm thick)
Air supply: 4–6 bar
Voltage: 220V / 110V, single-phase, 50–60Hz
Control: Mitsubishi PLC
Safety: CE certified

Standard features at a glance

Touch panel control with Mitsubishi PLC
Two operating modes: Bare-Board & Bypass
Vacuum nozzles with variable positioning
Improved intake stability thanks to robust system
Automatic positioning & precise PCB release
Early warning system for empty stack
Safety-locked viewing window
Manual rail width adjustment

The vacuum loader for SMT lines is the perfect solution for precise, clean, and safe PCB handling—ideal for modern electronics manufacturing that prioritizes process automation and productivity.

To the other products ->

21. December 2023/by Dominic Stadler

a_Blog Vanstron, Unloader

Bare Boards Unloader-Stacker

PCB unloader for SMT line – Efficient and precise PCB unloading

The PCB unloader for SMT lines is specially designed to automatically unload printed circuit boards from the production line after the assembly process. It ensures a smooth and safe material flow, reduces manual intervention, and contributes to an efficient production environment. Its robust design and precise control make the system a reliable solution for modern SMT production facilities.

Intelligent control with Mitsubishi PLC

The Mitsubishi PLC program control ensures maximum process stability and precise motion sequences. The software allows flexible selection of bypass and destacker modes, depending on the requirements of the line.

A user-friendly touchscreen panel allows for easy operation and control of all parameters. Thanks to the advance signal alarm, the operator is warned in good time when the PCB stack is almost empty – ensuring that production flow remains uninterrupted.

Stable mechanics and high security

The PCB unloader for SMT lines impresses with its stable construction and smooth movement of the conveyor belts. The width adjustment is carried out parallel and evenly via a crank wheel – it can also be motorized as an option.

To increase operational safety, the machine has a locking mechanism for all open doors, preventing unwanted interference during operation. The system is, of course, SMEMA-compatible, allowing it to be easily integrated into existing SMT lines.

Technical data at a glance

Transfer height: 900 mm ± 50 mm
Transmission direction: From left to right
PCB cycle time: 3–7 seconds (adjustable)
Operating side: Front
Fixed splint: Front
Interface: SMEMA-compatible
Conveyor belts: ESD flat belts
PCB edge support: 4 mm
Component spacing: top 20 mm, bottom 20 mm
Circuit board thickness: 0.6–3.5 mm
PCB stack height: 240 mm (adjustable)
Magazine capacity: top 1, bottom 2, middle 1
Air supply: 4–6 bar
Voltage: 220V / 110V, single-phase, 50–60 Hz
Control: Mitsubishi PLC
Safety: CE certified

Optional extensions

For greater flexibility and ease of use, the PCB unloader for SMT lines can be equipped with additional options. These include motorized width adjustment, automatic adjustment, an extension for convenient stack loading, or a cantilevered input and output conveyor belt. These features make the system particularly adaptable to different production layouts.

Efficiency meets reliability

With its intelligent control system, stable construction, and flexible expansion options, the PCB Unloader for SMT lines is the ideal solution for automatic PCB unloading. It reduces manual work steps, increases process reliability, and ensures consistently high productivity—an indispensable link in any SMT line.

To the other products ->

21. December 2023/by Dominic Stadler

a_Blog Vanstron, Loader

Bare Boards Loader-Destacker

PCB loader for SMT line – precision in PCB loading

The PCB Loader for SMT lines is specially designed for automated loading of printed circuit boards into the SMT manufacturing process. It ensures a smooth, continuous flow of material and guarantees gentle transfer of each PCB to the next machine. Unique separation cams lift individual PCBs from the stack and place them securely on the ESD belts—perfect for sensitive electronics.

Intelligent control with Mitsubishi PLC

Dank der integrierten Mitsubishi PLC-Programmsteuerung läuft der Prozess stabil und zuverlässig. Der Bediener kann zwischen Bypass- und Entstaplermodus wählen. Dadurch bleibt der PCB Loader für SMT-Linie flexibel und anpassbar. Eine intuitive Touchscreen-Bedienung ermöglicht eine einfache Steuerung aller Parameter und eine schnelle Anpassung an Produktionsänderungen.

High efficiency and short cycle times

The machine offers one of the shortest loading cycles in the industry – between 3 and 7 seconds per PCB. Even thin circuit boards with a thickness of 0.6 mm are processed with precision. Continuous loading keeps the SMT line productive without interruption. An advance signal alarm provides early warning when the PCB sub-stack height is nearing its end.

Ergonomics and safety

The PCB Loader impresses with its user-friendly operation. Width adjustment is smooth and parallel via a crank wheel, with a motorized option also available. All doors are locked to ensure maximum operational safety. Naturally, the system is CE-certified and fully SMEMA-compatible, enabling easy integration into existing production lines.

Technical data at a glance

Transfer height: 900 mm ± 50 mm
Transmission direction: From left to right
PCB cycle time: 3–7 s (adjustable)
PCB thickness: 0.6–3.5 mm
Permissible component spacing: top 20 mm, bottom 20 mm
Air supply: 0.4 MPa
Voltage: 220 V / 110 V, single-phase, 50–60 Hz
Control: Mitsubishi PLC
Safety: CE certification

Optional extras for added convenience

The PCB Loader for SMT lines can be customized to meet specific requirements. Possible options include motorized or automatic width adjustment, a conveyor belt extension for convenient stack loading, or an Ethernet interface for communication with CMS software.

To the other products ->

21. December 2023/by Dominic Stadler

a_Blog Vanstron, Loader

Single Magazine Loader & Destacker Combined system

PCB magazine loader for SMT line – Automated loading and destacking

The PCB magazine loader for SMT lines was developed to transport printed circuit boards precisely into the production line. The system combines an independent destacker with a single magazine loader, ensuring maximum efficiency and production stability. This makes it ideal for modern SMT production lines that require high throughput times and reliable automation.

Flexible control and precise positioning

The integrated Mitsubishi PLC program control ensures stable operation and maximum process reliability. The operator can flexibly switch between loading and unloading modes, depending on the requirements of the production line. The position of the ejector can be precisely centered to place the circuit boards exactly.

A stepper motor-driven slide further improves operational stability—a prerequisite for consistent feeding and unloading. All parameters can be easily set and monitored via the user-friendly touchscreen control panel.

High efficiency and easy handling

The PCB magazine loader for SMT lines offers short magazine change times – 30 seconds as standard, or optionally as little as 15 seconds. The magazine can be conveniently replaced from the rear, minimizing downtime. A motor-driven magazine feed and ejector on the platform ensures fully automatic handling.

In addition, a lighthouse display makes it easier to monitor the machine status. This allows operating personnel to see at a glance whether operation is running smoothly.

Technical performance data at a glance

Transfer height: 900 mm ± 50 mm
Platform load capacity: over 100 kg
Magazine change time: 30 seconds (optional 15 seconds)
Transmission direction: From left to right
Operating side: front of the machine
Fixed splint: Front
Interface: SMEMA-compatible
Conveyor belts: ESD flat belts
PCB edge support: 4 mm
Component spacing: top 80 mm, bottom 40 mm
Air supply: 4–6 bar
Voltage: 220V / 110V, single-phase, 50–60 Hz
Control: Mitsubishi PLC
Safety: CE certified

Reliability for industrial applications

Thanks to its robust construction and sophisticated design, the PCB magazine loader for SMT lines is ideal for continuous operation. The flexible platform accommodates various standard magazines and easily adapts to different production requirements. The combination of precise control, automated magazine change, and high load capacity makes it an efficient solution for demanding SMT environments.